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VFD Type PLC Control Patent Technology Kitchen Waste Food Processing Centrifuge
VFD Type Food Processing Centrifuge CIP Washing System Strong Compacity
Kitchen wastes commonly known as hogwash and also swill and pigwash, as well as wastes (residues) from food processing and edible residue residues, are complicated in composition, mainly oil, water, peels, vegetables, cooked rice and noodles, fish, meat, bones, and a mixture of waste utensils, plastics, paper towels, and the like. In respect to chemical composition, there are starch, cellulose, protein, lipids, and inorganic salt.
I. Kitchen wastes pretreatment system
★ Three-phase centrifuge model and technical parameters
tem | Unit | LWS250×1025C(X) | LWS350×1435C(X) | LWS450×1845C(X) | LWS520×2150C(X) | LWS580×2400C(X) | LWS650×2600C(X) |
Throughput | m3/h | ≥1 | ≥3~5 | ≥5-10 | ≥10-15 | ≥15-20 | ≥20-30 |
Roller diameter | mm | 250 | 350 | 450 | 520 | 580 | 650 |
Length-to-diameter ratio | 4.1 | 4.1 | 4.1 | 4.1 | 4.1 | 4 | |
Speed | rpm | 5000 | 4000 | 3500 | 3200 | 3000 | 2800 |
Separation factor | 3500 | 3136 | 3087 | 2982 | 2948 | 2854 | |
Differential speed | rpm | 1~50 | 1~35 | 1~34 | 1〜34 | 1~30 | 1~28 |
Main motor power | kW | 11 | 22 | 30 | 45 | 55/75 | 75/90 |
Ancillary motor power (kW) | kW | 4 | 5.5 | 7.5 | 15 | 18.5 | 22 |
Weight | kg | 1250 | 2500 | 4000 | 5200 | 6500 | 8000 |
Boundary dimension (L x W x H) | mm | 2500×800×1150 | 3700×1050×1400 | 3800×1150×1600 | 4800×1250×1800 | 5300×1750×1382 | 5600×1850×1500 |
Note: The throughput is related to material characteristics.
X" indicates that the heavy phase liquid is discharged by the centripetal pump with back pressure; the overall dimensions vary with the liquid discharging way of the centrifuge.
★ Technical features:
1. With a wide range of applications and strong compatibility, it can handle all kinds of organic wastes, including kitchen wastes, rubbishes after dining, vegetable market wastes, and agriculture and forestry wastes.
2. With patented multi-stage crushing technology, it can achieve 100% crushing and utilization of organic matters to avoiding waste, enhance utilization of organic matters, and improve economic benefits.
3. With patented flexible limit crushing technology, it can realize the maximum separation of inorganic substances to avoid the inorganic substances from mixing with the organic slurry and prevent the inorganic substances from affecting the treatment effect of subsequent process, and to protect the normal operation of subsequent processing equipment.
4. The treatment process is safe and environmentally friendly, and free of pollution discharge such as wastewater and waste gas. The wastewater can be recycled after treatment, which is economical and energy-saving.
Our pretreatment system consists of a stainless-steel storage and feeding system, a double-shaft shredder, a screw conveyor, a pipe-type magnetic separator, a kitchen pulper, a belt conveyor, a slurry tank, a transfer pump, pipes, detection instruments, etc.;
The slurry produced by the liquid collection bin of the stainless-steel feeding system, the liquid collection bin of the shaftless screw conveyor, and the screw extruder enters the slurry tank. After removal of large gravel, the slurry is sent to the heating tank with steam heating and stirring functions to be heated to above 80°C. After 30 minutes of heat preservation, the slurry in the heating tank is sent to the three-phase centrifuge by a screw pump for three-phase separation of oil + water + slag.
Stainless steel storage and feeding system double-shaft shredder
Kitchen pulper Screw extruder
II. Kitchen wastes deoiling system
Effect of kitchen waste slurry after treatment by
The kitchen wastes after sorting, crushing, pulping, heating, and three-phase separation in the centrifuge are as follows:
S/N | Name | Parameter | Remarks |
01 | Solid phase (waste residue) solid content % (W/W) | ≥20-25 | Related to regional eating habits |
02 | Light liquid phase (crude oil) water content % (W/W) | ≤3~5 | |
03 | Heavy liquid (kitchen water) solid content % (W/W) | ≤1~2 | |
04 | Heavy liquid phase (kitchen water) oil content | No macroscopic oil | |
05 | Oil recovery rate % | ≥95 |
Effect after separation by the three-phase centrifuge
IV. Kitchen wastes water treatment system
After the kitchen wastes are pretreated and deoiled, and organic matters are utilized, the remaining water must be treated harmlessly. With the rapid development of water treatment technology, whether it is the conventional water treatment process or the process of anaerobic fermentation to produce biogas, the LW series high-efficiency centrifuge (two-phase) has an indispensable role in the treatment of remaining sludge.
★ Technical features of high efficiency LW series centrifuge
• Not only equipment manufacturer but also system engineering service provider
With strong technical strength and rich engineering experience, we are fully qualified for the turnkey project of the sludge dewatering room. We are also willing to recommend the design layout of the sludge dewatering room for owners and design institutes.
★ Humanized centrifuge configuration
1,Spiral bearing (in the drum, concealed) lubrication technology: the lubricant is filled from the outside of the hood.
2,The hood adopts a hinged opening structure and is equipped with a high-pressure gas strut to assist the opening.
Variable pitch technology is a relatively advanced technology in the world. It can effectively reduce the screw pushing torque, improve the processing capacity, and further reduce the sediment water content.
★ 2phase Centrifuge model and technical paramete
Centrifuge model | mm Drum diameter mm | Length-to-diameter ratio | rpm Speed rpm | Separation factor | rpm Differential speed rpm | kW Main motor power kW | kW Ancillary motor power (kW) | m3/h Throughput m3/h | kg Weight (kg) | mm Boundary dimension: (L x W x H) |
LW250x1025C | 250 | 4.1 | 4500 | 2835 | 1~50 | 11 | 4 | 2~5 | 1250 | 2500×800×1150 |
LW350x1435C | 350 | 4.1 | 3500 | 2435 | 1~35 | 15-22 | 5.5 | 5〜10 | 2500 | 3700×1050×1200 |
LW450x1845C | 450 | 4.1 | 3200 | 2580 | 1~34 | 30-37 | 7.5-11 | 8~15 | 4200 | 4300×1150×1450 |
LW520x2150C | 520 | 4.1 | 3000 | 2620 | 1~34 | 55-75 | 11-15 | 15-25 | 5200 | 5100×1250×1600 |
LW580x2400C | 580 | 4.1 | 2800 | 2546 | 1~30 | 75-90 | 15-18.5 | 20-35 | 6500 | 5520×1450×1700 |
LW650x2600C | 650 | 4 | 2600 | 2460 | 1~28 | 90-110 | 22 | 35-45 | 7800 | 6250×2000×1550 |
LW750x2800C | 750 | 3.7 | 2200 | 2033 | 1~28 | 110-160 | 30 | 40-60 | 11000 | 6500×2200×1600 |
The length dimension varies with motor power.