High-Speed Automated Checkweighers for Maximum Production Output

High-Speed Automated Checkweighers for Maximum Production Output

1. Introduction

High-speed automated checkweighers are precision-engineered systems designed to maximize production line efficiency while ensuring strict weight compliance. These advanced solutions combine ultra-fast processing speeds with metrological accuracy to deliver:

• Unmatched throughput (400-1,200 items/minute)

• Real-time process optimization

• Automated quality assurance

• Regulatory compliance (NTEP, OIML, MID)

• Seamless integration with smart factory systems

2. Smart Optimization Technologies

• Dynamic Product Tracking

  • RFID/vision-guided item identification

  • Automatic weight target selection

• Adaptive Vibration Control

  • Active damping with accelerometers

  • Machine learning-based compensation

• Predictive Rejection

  • Pre-weigh estimation algorithms

  • Multi-stage rejection gates

3. Integration Capabilities

• Industry 4.0 Connectivity

  • OPC UA, MQTT, REST API

  • Cloud-based data analytics

• Line Synchronization

  • PLC communication (PROFINET, EtherCAT)

  • Reject synchronization with downstream equipment

• Quality Management Systems

  • SAP QM, LIMS integration

  • Blockchain-enabled traceability

4. Conclusion

High-speed automated checkweighers deliver:
✓ Maximum production output without compromising quality
✓ Precision measurement at industry-leading speeds
✓ Smart factory integration with real-time analytics
✓ Measurable ROI through waste reduction and efficiency gains

Specifications:

SMARTWEIGH INSTRUMENT CO.,LTD , established over 15 years, which is one of the largest manufacturers and exporter in China. Our workshop occupy 20,000 square meters and located in a very convenient and beautiful city, Changzhou, it is close to Shanghai and only take one hour by high speed railway.

Our company have advanced production equipments like Bending machine, pre-arch machine, shearing machine, qutomatic welder, automatic welding robot, plasama cutting machine, and baking paiting room, to help us increase the product quality and production productivity Our company also have the senior technician team and design team. Many products have been applied patents.

Under the advanced test equipement, technical workers and rich experice, we manufactured high qualified truck cales, platform scales, bench scales, crane scales, highway axle scales, as well as spare parts like indicators and loadcells. We have exported to RUSSIA, KSA, USA, UK, HOLLAND, SPAIN, ITALY etc many different kind of countries, our good quality and timely delivery has attracted over 200 long term distrbutors all over the world.

Our yearly export collection amount keep about 5000,000 to 10000,000 USD, among of this, our project for the foreign railway, highway and government is the majority. By the way, We can supply both ODM and OEM design also.

Our company havs been awarded ISO 9001, CE, SGS, OIML cetificate for our products, all weighing scales are

pre-calibrated before shipping, We deicated to the spirit of " Quality come first forveve and technology detemines the productivity"since extablished, and we have benifited from it and quietly brilliant for over 15 years.

More and more wonders and brilliant future will be made be by SMARTWEIGH!