High Accuracy Gas Welding Equipment For Welding Robot Production Line

High Accuracy 6 Axis MIG Welding Manipulator for Welding Robot Production Line

Welding process requirements for mig welding manipulator

The welding robot can move the welding torch along the weld seam with high precision and ensure the attitude of the welding torch; continuously coordinate the welding process parameters (such as welding current, voltage, speed, gas flow rate, electrode height and wire feeding speed) during the movement.
The welding robot is a comprehensive system that can achieve the best process motion and parameter control of welding. It is much more complicated than a general - purpose robot.

MIg welding manipulator automated welding production types

The type of automated welding production that the factory chooses must be based on the actual conditions and merits of the plant. The welding special machine is suitable for large - volume, slow - changing products, and the number of welds of the workpiece is small and long, and the shape is regular (straight and round); the welding robot system is generally suitable for medium and small batch production, and the workpiece is welded. Welds can be short and many, and the shape is more complicated.

The welding robot production line is relatively simple to connect multiple workstations (units) with workpiece conveyor lines to form a production line. This line still maintains the characteristics of a single station, that is, each station can only use the selected workpiece fixture and welding robot program to weld the predetermined workpiece. This line cannot be welded for a period of time before the fixture and program are changed other artifacts.

MIG welding manipulator body specification

MIG welding manipulator excellent performance

Precision

Unit:mm

Noise

Unit:dB

★ Noted
1. The speed was 100%, the ambient noise was 54.3dB, and the ambient temperature was 15.9°C.
2. Using the pulse sound level meter (HS5660B), the measured value is measured from the distance of 1 m from the measured position.

Welding torch clearing device

Shanghai Genius Industrial Co.,Ltd is the branch of Nantong Zhenkang Machinery Co.,Ltd, which founded in 1993, with 30 years of experience in the production of CO2 welding wire feeder, nowadays we occupy 70% Chinese market and 50% global market for wire feeder, long partners of PANASONIC and OTC Daihen.

In 2009, we started R&D high precison RV reduction gearbox, this is core part of industrial robots, through 4 years research and development, in 2013, our high precision RV reduction gearbox start bulk production. Nowadays we become China biggest RV reduction gearbox manufacturer, realized robotic automatically produce RV reduction gearbox, also we are supplier of world famous company ABB, FNUC, YASKAWA for gearbox.

As had advantage of wire feeder and RV gear reducer, with accumulated years of welding experience, we decide to R&D welding robot, After more than one year testing, our welding robot developed successfully in 2016, much earlier than other robot manufacturers in China, now our robot already in market for 5 years, still work well, got good comments from customers.

Genius Zhenkang Company Comprehensive Strength

* Genius Zhenkang occupies an area of 32,000 square meters, with a plant area of 25,000 square meters.
* 72 senior technical engineers , 42 R&D technical engineers.
* Has more than 200 sets of advanced manufacturing equipments and testing
instruments, CNC machine tools, slow wire cutting machines and other equipments.
* Total assets reach to USD 14,200,000.
* Strict quality assurance system, ISO9001 and ISO14001 system certifications, complete testing means.
* Carry out production numerical control, assembly intelligence, office automation,
advanced ERP management, first-class production site.