Chassis Frame Industrial Welding Robots, MIG MAG TIG Welding Plasma Cutting Machine

Chassis Frame Industrial Welding Robots, MIG MAG TIG Welding Plasma Cutting Machine

Industrial welding robots welding power source features

1. High - frequency inverter design and superb full - digital control can considerably reduce dependence on hardware parameter accuracy, and performance consistency of each welding machine is available in the case of voltage sharp fluctuations
2. Low - temperature drift and high - precision components brings consistent output waveform of welding machine in different ambient condition.
3. Hardware & software multiple compensation and multi - dimensional self - regulation sampling and control loop components is able to ensure consistency of welding performance

Industrial welding robots application

Welding robots have been widely used in the automotive industry, such as automobile chassis, seat frame, guide rails, muffler and torque converter, especially in the production of automotive chassis welding. This technique can improve the quality of the weld and thus even attempt to replace some arc welding operations. The exercise time in a short distance is also greatly shortened. Domestically produced rear axles, sub - frames, rocker arms, suspensions, shock absorbers and other car chassis parts are mostly force-safe parts based on MIG welding technology. The main components are stamped and welded, and the average thickness is 1.5~4mm. The welding is mainly in the form of lap joints and angle joints. The welding quality requirements are quite high, and the quality of the steel directly affects the safety performance of the car. After the application of the robot welding, the appearance and internal quality of the welded parts are greatly improved, the quality stability is ensured, the labor intensity is reduced, and the working environment is improved.

The appearance quality requirements of the welding seam of the electric vehicle frame.

Applicable to steel electric car frame, aluminum alloy electric car frame and electric car guard bar, armrest bracket, backrest bracket, basket bracket, handlebar, car ladder, hanger, etc. weld appearance quality inspection.

2 Weld appearance quality inspection

2.1 All welds of the frame structure should undergo appearance quality inspection. The weld surface should be uniform and dense. The weld bead and the weld bead, and the weld bead and the base metal should be smoothly transitioned, and there should be no sudden changes in cross section.

2.2 The appearance quality inspection should be carried out on the premise that the welding slag, spatter and dirt on the surface of the weld and both sides are removed. The welding seam shall not be painted before the appearance inspection is qualified.

Front fork, guard bar, simple handlebar, armrest bracket, backrest bracket, basket bracket, bracket (car ladder), the exposed position of the frame is subject to the frame drawing, and the fish scale welding pattern marked on the frame drawing is exposed position.

2.3 The appearance quality of welds mainly depends on visual inspection and the use of weld angle inspection rulers, which can be inspected with a magnifying glass when necessary.

2.4 The internal quality of the weld can be inspected only after passing the visual inspection of the appearance

Shanghai Genius Industrial Co.,Ltd is the branch of Nantong Zhenkang Machinery Co.,Ltd, which founded in 1993, with 30 years of experience in the production of CO2 welding wire feeder, nowadays we occupy 70% Chinese market and 50% global market for wire feeder, long partners of PANASONIC and OTC Daihen.

In 2009, we started R&D high precison RV reduction gearbox, this is core part of industrial robots, through 4 years research and development, in 2013, our high precision RV reduction gearbox start bulk production. Nowadays we become China biggest RV reduction gearbox manufacturer, realized robotic automatically produce RV reduction gearbox, also we are supplier of world famous company ABB, FNUC, YASKAWA for gearbox.

As had advantage of wire feeder and RV gear reducer, with accumulated years of welding experience, we decide to R&D welding robot, After more than one year testing, our welding robot developed successfully in 2016, much earlier than other robot manufacturers in China, now our robot already in market for 5 years, still work well, got good comments from customers.

Genius Zhenkang Company Comprehensive Strength

* Genius Zhenkang occupies an area of 32,000 square meters, with a plant area of 25,000 square meters.
* 72 senior technical engineers , 42 R&D technical engineers.
* Has more than 200 sets of advanced manufacturing equipments and testing
instruments, CNC machine tools, slow wire cutting machines and other equipments.
* Total assets reach to USD 14,200,000.
* Strict quality assurance system, ISO9001 and ISO14001 system certifications, complete testing means.
* Carry out production numerical control, assembly intelligence, office automation,
advanced ERP management, first-class production site.