Integrated RV Reduction Gear RV-C Full Model Repace Nabtesco Reducer

Integrated RV Reduction Gear RV-C, Full Model Repace Nabtesco Reducer

RV reduction gear introducer

There are three main core technologies in robot manufacturing: the first is the RV precision reducer; the second is the precision motor (precision electronics); the third core component is the drive. RV reducer is the most rigid low - vibration reducer in industrial robots (mainly spraying, spot welding, arc welding, handling and assembly robots). It is very beneficial to improve the motion accuracy and dynamic characteristics of industrial robots. It is also the core component of industrial robot transmission.

As one of the core technologies of the robot, the RV precision reducer accounts for about 40% of the total robot. Nantong Zhenkang was founded in 1993. It started with the wire feeder of electric welding machine. It is a manufacturer that has been involved in RV reducer for robots earlier in China. We currently has RV-E series 20E, 40E. , 80E, 110E, 160E, 320E, 450E and C series 10C, 27C, 50C, 100C, 120C, 200C, 320C, 320CA.

RV reducer has small volume, large reduction ratio, low working inertia, low noise, high torsional rigidity, high impact load resistance (can withstand 5 times rated torque), high working precision (backlash less than 1arcmin) and long service life. The technical level is domestically leading and internationally advanced.

ABB is also our customer, ABB has purchased the Zhenkang RV-50C products in batches for automated production lines, and has accumulated no more than 15 months of performance problems.

Working principle of RV reduction gear

The RV drive is a new type of transmission developed on the basis of cycloidal pinwheel drives, the RV reducer consists of an involute cylindrical gear planetary reduction mechanism and a cycloidal pinion planetary reduction mechanism. The involute planetary gear is integrated with the crankshaft as an input to the cycloidal pinion drive section.The crankshaft drives the cycloidal wheel for eccentric motion.The crank rotates clockwise clockwise for 1 week and the cycloidal wheel moves 1 tooth counterclockwise.The core components of the RV reducer are the pin housing, the crank shaft and the cycloidal wheel.

RV reduction gear application

Industrial Robot Indexing mechanism

SCARA Rotary table

Positioning axis Elevator platform
AGV Wind energy mechanism
Machine tool Gantry

Medical equipment Aeronautics

RV reduction gear RV-10C -27 technical Parameters

Operating parameter

Note: the rated torque is the output torque when the output speed is at 15r/min.


Performance Parameter

RV gear reducer RV-10C -27 installation parameter

Warranty service of RV reduction gear

We provide one year quality warranty for our ZKRV series of gear reducers provided that they are used under rated conditions, assembled properly or applied under good lubrications. During this warranty period, refund or free replacement is guaranteed by our company when the performance of the gear reducer is severely downgraded or malfunctioned, however, we will not be responsible for the other costs arisen hereof.

The following situations are exempted from our warranty scope while paid service is available

1. The gear reducer is not used based on given conditions
2. Foreign objects enter into the gear reducer
3. The specification of the lubrication and supporting material used does not meet with given conditions
4. Disassemble or reassemble the gear reducer without authorization

RV reduction gear RV-10C -27 installation drawings

Shanghai Genius Industrial Co.,Ltd is the branch of Nantong Zhenkang Machinery Co.,Ltd, which founded in 1993, with 30 years of experience in the production of CO2 welding wire feeder, nowadays we occupy 70% Chinese market and 50% global market for wire feeder, long partners of PANASONIC and OTC Daihen.

In 2009, we started R&D high precison RV reduction gearbox, this is core part of industrial robots, through 4 years research and development, in 2013, our high precision RV reduction gearbox start bulk production. Nowadays we become China biggest RV reduction gearbox manufacturer, realized robotic automatically produce RV reduction gearbox, also we are supplier of world famous company ABB, FNUC, YASKAWA for gearbox.

As had advantage of wire feeder and RV gear reducer, with accumulated years of welding experience, we decide to R&D welding robot, After more than one year testing, our welding robot developed successfully in 2016, much earlier than other robot manufacturers in China, now our robot already in market for 5 years, still work well, got good comments from customers.

Genius Zhenkang Company Comprehensive Strength

* Genius Zhenkang occupies an area of 32,000 square meters, with a plant area of 25,000 square meters.
* 72 senior technical engineers , 42 R&D technical engineers.
* Has more than 200 sets of advanced manufacturing equipments and testing
instruments, CNC machine tools, slow wire cutting machines and other equipments.
* Total assets reach to USD 14,200,000.
* Strict quality assurance system, ISO9001 and ISO14001 system certifications, complete testing means.
* Carry out production numerical control, assembly intelligence, office automation,
advanced ERP management, first-class production site.