High Speed Aluminum Tig Welding Robot TIG AC/DC Welding Power Supply

High Speed Aluminum Tig Welding Robot TIG AC/DC Welding Power Supply

Aluminum TIG welding robot for aluminum alloy fuel rank introduction

Aluminum alloy fuel tank has become a trend in heavy trucks. It uses pulsed MIG welding to weld aluminum alloy fuel tanks, and the welding robot is used in the production of heavy truck fuel tanks, which realizes the automatic welding of heavy truck fuel tanks, which greatly improves product quality and efficiency.

Advantage of aluminum TIG welding robot

1. Greatly improve production efficiency, reduce labor intensity, aluminum welding robot can continuous production of 24h a day, while the labor intensity of workers is very low.

2. To improve production quality and reliability of the product, to avoid human factors resulting in a decline in welding quality, product quality is greatly improved, the stability of the quality has been reliably guaranteed.
3. Shorten the preparation cycle of product modification and replacement, realize flexible production, one machine people can weld a variety of products; 4. Reduces welding quality to welder skills, reduce labor costs.

5. Increase the visibility and leather of application enterprises new image, increase the competitive ability of enterprises.

Laser tracking system used in the aluminum TIG welding robot

Due to the large number of aluminum alloy fuel tank production processes, there has been a large error accumulation in the circumferential seam welding. The weld trajectory has different fuel tanks. The weld seam is not straight after welding, and the welding is uneven, burnt through, and poorly welded. The phenomenon is more common. In order to solve this problem, a laser tracking system is used, which scans the actual weld space position in real time, compares the measured data with a preset trajectory, and feeds the difference back to the robot control system.

By adjusting the position of the welding torch, the welding gun is always kept at the proper position of the joint of the workpiece, which better solves the welding problem of the welding seam of the aluminum alloy fuel tank, so that the welding quality is greatly improved, and the welding ring has no welding defects. And the production efficiency has been greatly improved, realizing the robot unattended self-welding fuel tank.

Aluminum TIG welding robot body specification

Welding effect of aluminum TIG welding robot

1. No rust on the surface, high unfolds, full welding, strong interface.
2. Good weld consistency, no grinding or reduction of grinding two - thirds.
3. No stomata on the surface, cracks, not fused, slag, solder tumor, fly base, arc pit cracks and other strong conditions appear.

Welding torch clearing device of aluminum TIG welding robot

1. Automatic start and stop,
2. Automatic wire cutting,
3. Automatic fuel injection,
4. Automatic slag removal,
5. Automatic cleaning depth adjustment,
6. Automatic collection of welding slag,
7. Forward and reverse adjustment,
8. Speed adjustable,
9. Anti-splash oil addition and other functions
10. Fully automatic control and maintenance - free.

Shanghai Genius Industrial Co.,Ltd is the branch of Nantong Zhenkang Machinery Co.,Ltd, which founded in 1993, with 30 years of experience in the production of CO2 welding wire feeder, nowadays we occupy 70% Chinese market and 50% global market for wire feeder, long partners of PANASONIC and OTC Daihen.

In 2009, we started R&D high precison RV reduction gearbox, this is core part of industrial robots, through 4 years research and development, in 2013, our high precision RV reduction gearbox start bulk production. Nowadays we become China biggest RV reduction gearbox manufacturer, realized robotic automatically produce RV reduction gearbox, also we are supplier of world famous company ABB, FNUC, YASKAWA for gearbox.

As had advantage of wire feeder and RV gear reducer, with accumulated years of welding experience, we decide to R&D welding robot, After more than one year testing, our welding robot developed successfully in 2016, much earlier than other robot manufacturers in China, now our robot already in market for 5 years, still work well, got good comments from customers.

Genius Zhenkang Company Comprehensive Strength

* Genius Zhenkang occupies an area of 32,000 square meters, with a plant area of 25,000 square meters.
* 72 senior technical engineers , 42 R&D technical engineers.
* Has more than 200 sets of advanced manufacturing equipments and testing
instruments, CNC machine tools, slow wire cutting machines and other equipments.
* Total assets reach to USD 14,200,000.
* Strict quality assurance system, ISO9001 and ISO14001 system certifications, complete testing means.
* Carry out production numerical control, assembly intelligence, office automation,
advanced ERP management, first-class production site.