Stable Plasma Cutting Arc Welding Robot 350A Welding Mchine Beautiful Weld Seam

Stable Plasma Cutting Arc Welding Robot 350A Welding Mchine Beautiful Weld Seam

Arc welding robot workstation and production line

Welding robots can be divided into two categories, one is the welding robot workstation, and the other is the welding robot production line, which corresponds to different practical uses.

There are several different types of welding robot workstations, such as the box welding robot workstation, which is specially designed for the robot workstations developed in the cabinet industry with large production volume, high welding quality and high dimensional requirements. Not only the weld quality is good, the weld seam is beautiful, but also the automatic welding of multiple varieties of boxes can be realized, which is widely used in electric power, electric, machinery, automobile and other industries.

The other is the shaft welding robot workstation, which is specially developed for the shaft welding in the universal circuit breaker in the low - voltage electrical industry. It is widely used in high - quality, high - precision welding of all kinds of workpieces with shafts in the power, electrical, mechanical, automotive and other industries.

Finally, there are robotic welded stud workstations for studs with different specifications on complex parts.

The welding robot production line connects multiple workstations with workpiece conveying lines to form a production line. Each station can only use the selected workpiece fixture and welding robot program to weld the predetermined workpiece. Regardless of which form of automated welding is used, it must be based on the actual conditions of the plant.

Robot welding station working steps

Manually fix the workpiece in the fixture of the welding workpiece 1 - start welding - double robot and positioner setting procedure automatic welding - welding completed - in station 1 At the same time of welding, the station 2 synchronously clamps the workpiece, and the double - station cycle alternates.

The equipment can realize automatic welding of workpieces, and manual loading and unloading assists in improving product quality and production efficiency, reducing production cost, and solving the problem of unstable quality and low production efficiency of pure manual work. High productivity and automation.

Arc welding robot body specification

Control system introduction

Integrated drive and control, open control system, comprehensive compatibility.
1. Adapt to a variety of welding power
2. Restarting a weld / arc reignition
3. Arc breaking restart
4. Scratch start
5. Sticky wire detection
6. (2D 3D 4D seek) Starting point search
7. Multistation reservation.
8. Swing arc ( Positive arc, Triangular arc, circular arc ) .

Welding power source introduction

ATIG - PACIII - R series is fully digital models with high end DSP technology, suitable for both automatic application and manual welding. it offers advanced wave control technology which brings more flexibility for thinner / thicker material during critical alumumium welding. Smart parameters adjuestment brings cleanest, deepest penetration and perfect welding result for high welding quality demanding.

1. Abundant parameters and multiple functions, mode selection: MIG, Pulse MIG, Stick MMA, TIG, CAC - A
2. Adjustable parameters: Arc starting time, up slope down slope, knee point, etc.
3. Digital display, echo adjustment accurately
4. Provide expert welding database, select material and gas, wire and thickness to preset welding specifications automaticaly
5. Digital welding machine with MCU and DSP control.
6. IGBT, Gule - sealed PCB is protected against the wet and corrosive gas / fog

Package

About us

Shanghai Genius Industrial Co.,Ltd is the overseas sales service center of Nantong Zhenkang Welding Electromechanical Company, which was established in 1993, have 20years of history in the welding industry.

Our company professionally manufacture wire feeder, RV gear reducer and industrial robot, which is engaging in research and development, manufacture and sell.

At present, our company occupies an area of 32,000 square meters, with a plant area of 25,000 square meters. It has 72 senior technicians, 42 technicians directly researching and developing, and total assets of 100 million CNY.

Company has advanced and sophisticated manufacturing equipments and testing instruments, CNC machine tools, machining centers, slow wire cutting machines and other equipment more than 200 units; strict quality assurance system, complete testing means; has developed into production CNC, Intelligent assembly and office automation, have realized the advanced ERP management and first - class production site of modern enterprises. The strict ISO9001 and ISO14001 system certifications provide a powerful guarantee for the company to produce high - quality wire feeders, RV reducers and industrial robots.

Shanghai Genius Industrial Co.,Ltd is the branch of Nantong Zhenkang Machinery Co.,Ltd, which founded in 1993, with 30 years of experience in the production of CO2 welding wire feeder, nowadays we occupy 70% Chinese market and 50% global market for wire feeder, long partners of PANASONIC and OTC Daihen.

In 2009, we started R&D high precison RV reduction gearbox, this is core part of industrial robots, through 4 years research and development, in 2013, our high precision RV reduction gearbox start bulk production. Nowadays we become China biggest RV reduction gearbox manufacturer, realized robotic automatically produce RV reduction gearbox, also we are supplier of world famous company ABB, FNUC, YASKAWA for gearbox.

As had advantage of wire feeder and RV gear reducer, with accumulated years of welding experience, we decide to R&D welding robot, After more than one year testing, our welding robot developed successfully in 2016, much earlier than other robot manufacturers in China, now our robot already in market for 5 years, still work well, got good comments from customers.

Genius Zhenkang Company Comprehensive Strength

* Genius Zhenkang occupies an area of 32,000 square meters, with a plant area of 25,000 square meters.
* 72 senior technical engineers , 42 R&D technical engineers.
* Has more than 200 sets of advanced manufacturing equipments and testing
instruments, CNC machine tools, slow wire cutting machines and other equipments.
* Total assets reach to USD 14,200,000.
* Strict quality assurance system, ISO9001 and ISO14001 system certifications, complete testing means.
* Carry out production numerical control, assembly intelligence, office automation,
advanced ERP management, first-class production site.