New Design Arc Welding Robot, Welding Automation Equipment Welding Positioners

New Design Arc Welding Robot, Welding Automation Equipment Welding Positioners

Arc welding robot integrated system peripheral equipments and function

In addition to the 6 - axis robot, the industrial welding robot also has a control system and welding system. The welding system includes welding power supply, welding torch and water cooling system, welding software system, etc. It is also equipped with a system of starting point searching and seam tracking.

To complete an arc welding robot welding operation, in addition to an arc welding robot, some peripheral equipment is required to form a complete arc welding robot integrated system.

The design of the peripheral equipment of the arc welding robot is determined according to the welded workpiece. Due to the difference of the welding parts, the required peripheral equipment can be divided into three categories from the perspective of use, namely simple type, station changing type and coordinated welding type.

The simple type of equipment can only play the role of supporting the body of the arc welding robot and the clamping welding parts; the station changing type has the function of station changing in addition to the function of clamping the welding parts; and the coordinated welding type is a relatively complete function class because it also includes the ability to coordinate welding.

Although the technology of the arc welding robot is mature and the price is not expensive, if the arc welding robot integrated system is designed, since the peripheral equipment is non - standard, even if it is simple, it will cost a lot of money.

The economical arc welding robot integrated system consists of a welding robot and one or two welding positioners to form a welding working unit, but it can only use the weld seam distribution, the welding workload is large, and the welding labor intensity is large. Processing of workpieces with poor welding environment.

If the system is more powerful, the work accuracy is more precise, and the scope of application is wider, the arc welding robot integrated system needs to be configured with more components and devices, and the corresponding cost will naturally increase.

Welding control system features

Integrated drive and control, open control system, comprehensive compatibility.
1. Adapt to a variety of welding power
2. restarting a weld / arc reignition
3. Arc breaking restart
4. Scratch start
5. Sticky wire detection
6. (2D 3D 4D seek) Starting point search
7. Multistation reservation.
8. Swing arc ( Positive arc, Triangular arc, circular arc ) .

Arc welding robot body specification

Magmeet CM350 arc welding power source introduction

About us

Shanghai Genius Industrial Co.,Ltd is the overseas sales service center of Nantong Zhenkang Welding Electromechanical Company, which was established in 1993, have 20years of history in the welding industry.

Our company professionally manufacture wire feeder, RV gear reducer and industrial robot, which is engaging in research and development, manufacture and sell.

At present, our company occupies an area of 32,000 square meters, with a plant area of 25,000 square meters. It has 72 senior technicians, 42 technicians directly researching and developing, and total assets of 100 million CNY.

Company has advanced and sophisticated manufacturing equipments and testing instruments, CNC machine tools, machining centers, slow wire cutting machines and other equipment more than 200 units; strict quality assurance system, complete testing means; has developed into production CNC, Intelligent assembly and office automation, have realized the advanced ERP management and first - class production site of modern enterprises. The strict ISO9001 and ISO14001 system certifications provide a powerful guarantee for the company to produce high - quality wire feeders, RV reducers and industrial robots.

FAQ

Q: How about your after - sale service?

A:
1. Installation Services: In the period of installation and debugging, we shall offer training about effective operation and maintenance.

2. Technical Services: We can assist our clients to solve all kind of technical problems with our capable technical team, and we own adequate experience for production line transformation project.

3. Warranty Services: We offer free after sale service except the engineers' traveling expense for any quality problem occurs during our 12 months warranty period.
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Q: What is your payment term?

A: The payment method is 50% prepayment, 50% balance before cargo delivery if the client does not need onsite installation or debugging;
The payment method is 50% prepayment, 40% balance before cargo delivery, 10% upon verification in the client’s factory if the client needs onsite installation or debugging.

Q: Can you provide customized service for our product?

A: Yes. We will provide you the professional robotic welding system solutions according to your specific product. Only you need to send us your detailed product drawings and welding requirement, then we will come out with the customized technical proposal for you.

Q: What does the whole welding robot system include?

A: The whole welding robot system includes the robot arm, controller, welding power source, positioners (one - axis or two axis), fixtures, welding gun cleaner, safety fence, etc.

Q: What's the warranty period and delivery time?

A: Warranty period is 12 months. While the delivery time would be within 15 - 30 days after receiving your deposit.

Optional device - welding positioner

The three - axis servo positioner is mainly composed of a welded overall frame, a flipping position frame, an Yaskawa servo motor and an RV precision reducer, a slewing support, a conductive mechanism, a protective cover and an electrical control system. The welded whole frame is welded with high - quality profiles. After annealing and stress - relieving, it can be processed by professional mechanical processing to ensure high - precision machining and precision in key positions. The surface is sprayed with anti - rust appearance paint, beautiful and elegant, and the color can be customized according to customer requirements custom made. The Yaskawa servo motor and the RV reducer are used as the power mechanism to ensure the stability of the rotation, the accuracy of the positioning, the durability of the use, and the low failure rate. The electric control system uses the Japanese Omron PLC to control the positioner. The performance is stable and the failure rate is low. The electrical components are selected from well - known brands at home and abroad to ensure the quality and stability of use.

Shanghai Genius Industrial Co.,Ltd is the branch of Nantong Zhenkang Machinery Co.,Ltd, which founded in 1993, with 30 years of experience in the production of CO2 welding wire feeder, nowadays we occupy 70% Chinese market and 50% global market for wire feeder, long partners of PANASONIC and OTC Daihen.

In 2009, we started R&D high precison RV reduction gearbox, this is core part of industrial robots, through 4 years research and development, in 2013, our high precision RV reduction gearbox start bulk production. Nowadays we become China biggest RV reduction gearbox manufacturer, realized robotic automatically produce RV reduction gearbox, also we are supplier of world famous company ABB, FNUC, YASKAWA for gearbox.

As had advantage of wire feeder and RV gear reducer, with accumulated years of welding experience, we decide to R&D welding robot, After more than one year testing, our welding robot developed successfully in 2016, much earlier than other robot manufacturers in China, now our robot already in market for 5 years, still work well, got good comments from customers.

Genius Zhenkang Company Comprehensive Strength

* Genius Zhenkang occupies an area of 32,000 square meters, with a plant area of 25,000 square meters.
* 72 senior technical engineers , 42 R&D technical engineers.
* Has more than 200 sets of advanced manufacturing equipments and testing
instruments, CNC machine tools, slow wire cutting machines and other equipments.
* Total assets reach to USD 14,200,000.
* Strict quality assurance system, ISO9001 and ISO14001 system certifications, complete testing means.
* Carry out production numerical control, assembly intelligence, office automation,
advanced ERP management, first-class production site.