Product Details
Automated Precision Dicing Machine
High-Performance Solutions for Semiconductor, Electronics, and
Precision Manufacturing
The Automated Precision Dicing Machine is designed for
ultra-precision cutting of brittle materials such as
semiconductors, ceramics, glass, and composites. Engineered with
dual-spindle technology, multi-axis control, and fully automated
systems, this machine delivers unmatched accuracy and efficiency
for applications like wafer dicing, FPC flexible board cutting, and
micro-component processing.
Key Applications:
- Semiconductor wafer slicing
- Ceramic substrate division
- Medical device manufacturing
- Automotive electronics
- Optical component processing
Core Advantages:
- Dual-spindle configuration for flexible power options
(1.2/1.8/2.4/3.0 kW) and ultra-high-speed cutting (up to 60,000
RPM).
- Multi-axis synchronization (Y1/Y2, X, Z1/Z2, O axes) ensures
sub-micron precision and complex geometry handling.
- Fully automated cleaning system for zero-defect production.
Technical Specifications
Parameter | Value |
---|
Working Size | Φ8″, Φ12″ |
Main Spindle | Dual Power: 1.2/1.8/2.4/3.0 kW; Max Speed: 60,000 RPM |
Tool Size | 2″–3″ |
Y1/Y2 Axis | Repeatability: ±0.0001 mm; Travel Range: <0.002 mm; Speed: 310
mm/s |
X Axis | Speed: 0–600 mm/s; Repeatability: ±0.001 mm |
Z1/Z2 Axis | Repeatability: ±0.002 mm; Travel Range: 0–600 mm/s |
O Axis | Rotation Angle: ±15°; Repeatability: ±0.001 mm |
Cleaning Table | Speed: 100–300 RPM; Fully Automatic Washing System |
Working Voltage | 3-Phase 380V, 50 Hz |
Dimensions (L×W×H) | 1550 × 1255 × 1880 mm |
Weight | 2100 kg |
Performance & Quality of Dicing Machine
Precision Engineering
- Achieves ±0.0001 mm repeatability on Y1/Y2 axes and ±0.002 mm on Z1/Z2 axes, ensuring consistent edge quality with minimal chipping or
micro-cracks.
- Advanced vision systems and force feedback adapt to material
deformation and tool wear.
Speed & Efficiency
- High-speed spindle (60,000 RPM) combined with 310 mm/s linear axis
movement maximizes throughput without compromising accuracy.
- Automated loading/unloading and cleaning reduce cycle time by 30%.
Durability
- Robust construction with vibration-resistant design ensures 24/7
operation.
- Spindle life optimized for 8,000+ hours under continuous use.
Application
- Semiconductor: Wafer dicing for chips down to 50μm thickness.
- Medical Devices: Precision cutting of bio-compatible materials (e.g., alumina
ceramics).
- Automotive: Flexible PCB and sensor component singulation.
ZMSH Automated Precision Dicing Machine
Frequently Asked Questions (FAQ)
Q: What materials can this machine handle?
A: It’s designed for cutting brittle materials like semiconductors,
ceramics, glass, and composites. Common uses include slicing
wafers, processing flexible printed circuits (FPC), and precision
components for electronics or medical devices.
Q: How precise is the machine?
A: It achieves extremely fine cuts with accuracy down to 0.0001 mm
(thinner than a human hair). This ensures clean edges with minimal
chipping, even for delicate materials.
Q: What power does it need?
A: It runs on standard 3-phase 380V power (common in industrial
settings). The dual-spindle system adapts to different materials by
adjusting power output.
Related Products
12 inch SiC Wafer
Company Profile
SHANGHAI FAMOUS TRADE CO.,LTD. locates in the city of Shanghai,
Which is the best city of China, and our factory is founded in Wuxi
city in 2014.
We specialize in processing a varity of materials into wafers,
substrates and custiomized optical glass parts.components widely
used in electronics, optics, optoelectronics and many other fields.
We also have been working closely with many domestic and oversea
universities, research institutions and companies, provide
customized products and services for their R&D projects.
It's our vision to maintaining a good relationship of cooperation
with our all customers by our good reputatiaons.