Product Details
Copper Aluminium Strip Winder Low Voltage Transformer Foil Winding
Machine with TIG
1) Description
Copper Aluminium Strip Winder Low Voltage Transformer Foil Winding
Machine with TIG BRJ1000-2 can handle:
- Copper foil strip with thickness from 0.2 mm to 2.0mm
- Aluminium foil strip with thickness from 0.3mm to 3.0 mm
- Maximum foil width 1000mm
- Two layers of foil
- Two layers of insulation paper
The transformer foil winding machine is provided with
- two pieces of foil decoilers with pneumatic tension
- two insulation decoilers, which can provide tension through
pneumatic brake system
- photoelectric sensors, which can rectify automatically when winding
- pressing rollers to make the foil not reverse when the machine
stops winding.
- control system based on PLC to control the machine precisely
- touch screen to make the operation easy and intuitive
- Foot pedal, which can switch the rotating direction
- Big power motor with 15kw
- TIG welding unit
2) Main Components
- Main frame
- Winding unit
- Foil decoiler
- Insulation decoiler
- End-fill strip feeder
- Cleaning system
- Cutting system
- Foil deburring system
- Edge alignment system
- Automatic welding unit
- Electronic control system
- Pneumatic system, etc.
3) Technical Parameters
Typical standard specifications of BRJ1000-2 are shown below, however these can be easily modified
as requested.
Foil width: | 200 - 1,000mm |
Maxinum Wounded Coil OD: | 1,000mm |
Wounded Coil Shape: | oval, circle and rectangular, etc |
Conductor Material: | Copper or Aluminum strip |
Al Foil Thickness: | 0.3 - 3.0 mm |
Cu Foil Thickness: | 0.2 - 2.0 mm |
Conductor Material OD.: | 1,000mm |
Conductor Material ID.: | 500mm |
Foil Decoiler Expanding Range: | Ø 400-520mm |
Winding Power: | 15KW |
Welding Mode: | TIG |
Cutting Mode: | Electric rolling shear |
Insulation Decoiler: | Expandable (pneumatic open/close action) |
End-fill Strip Feeder: | 8 pcs |
Edge Alignment System: | Photoelectric sensing automatic rectifying deviation |
Rectification Precision: | ±0.5mm |
User Interface: | 10inch (254mm) touch screen |
Counting Turns Range: | 0 - 9999.9 |
Company Profile
Founded in 2011, Zhu Tang (Suzhou) Technology Co., Ltd. is located
in Taicang City, Jiangsu Province, China, and is adjacent to
Shanghai City. The company specializes in developing, manufacturing
and selling transformer making equipment, reactor making equipment,
and other similar products, such as foil winding machines, coil
winding machines, iron core stacking and tilting platform and
silicon iron cut to length line etc. , serves power industry and
provides transformer manufacturers, reactor manufactures and other
similar manufacturers with products and services. Upholding the
concept of continuous innovation, the company creates the value for
customers. The company invests 10% revenue for research and develop
each year to improve the products and their performance. Now the
company holds several patents. With a team of trained engineers and
skilled technicians, the company provides different specifications
of products to meet customers’ different needs, moreover, the
company can design and manufacture the customized products
according to customers’ requirements. Based on good quality and
reasonable price of the products, the company obtains customer
recognition and trust. Besides of many domestic customers, our
customers are around the world, including Canada, Russia, Germany,
France, South Korea, Vietnam, India, Singapore, and so on.
In 2019, the company established a branch, Hefei Zhutang Technology
Co., Ltd, in Hefei City, Anhui Province.