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Boiler Furnace Water Wall Combustion Chamber non Refractory Wall
heating part
Boiler Furnace Water Wall Combustion Chamber Description
1. The main function of water wall panels in boiler is to absorb
the heat generated by high temperature flame or flue and to
generate steam or hot water in tubes, hence to reduce the
temperature in the chamber.
2. Water Wall Panels are used in modern day Boilers to reduce heat
loss due to their gas tight nature and reduce insulation costs.
3. We fabricate Water Wall Panels using automatic Fin to tubes
welding machines and large Tube Panel Benders to achieve desired
shape of panels which can have Stub Welded to Headers.
4. We supply Panels with integrated manhole openings in the panels.
5. They serve a two fold purpose here in that capture heat that
would otherwise escape to the atmosphere and help heat the water in
the boiler.
6. And they also help keep the refractory cool(relatively
speaking)This prevents spalling of the refractory.
7. Boiler water walls are membrane walls that are made of tubes
welded together with or without a strip of metal in between.
8. These walls form the enclosure of the coal combustion chamber.
9. Water wall tubes are also referred to as the evaporator section;
they contain water mostly in liquid form which gradually evaporates
as it rises in the boiler.
Advantages of Membrane Water Wall
1. To guarantee the leakproofness of furnace wall and reduce the
air leak of combustion chamber.
2. To achieve the full water cooling of combustion chamber, and the
boiler accessories membrane water wall is benefit to prevent coking
under the condition of supplemental firing.
3. The thermal storage capacity is small, the warming of combustion
chamber is fast and the cooling is also fast, which could shorten
the cooling time of boiler’s start and furnace shut down.
4. It is good to adopt top supported water cooled wall and it could
reduce the load of boiler framework, which is benefit to overhang.
5. Compared with the bare tubes, the membrane water wall improves
the heat absorption capacity of tubes.
6. The factory direct boiler membrane water wall could improve the
Preliminary combination degree of boiler parts and reduce the
installation workload.
Name | Membrane water panel |
Material | Carbon steel,Alloy,Stainless steel |
Tube size | Φ38 - 76 mm, Customize |
Standard | ISO , ASME |
Model | Studded |
Application | Istallable around the boiler combustion chamber |
Product Name | Membrane Water Wall |
Applied Area | Water tube boiler |
Material | - Carbon Steel : 20#, 20G, A195, A-1 - Alloy Steel : 15CrMoG, T11 |
Standard | China GB, ASME, EN |
Manufacturer Grade | China A Grade, ABS Certificated, TUV Certificated |
Working Temperature | Saturation Temperature |
Tube Specification Tube Outer Diamter | - Common use : Φ42 mm, Φ51 mm, Φ57 mm, Φ60 mm - Other |
Tube Wall Thickness | As per Customer requirements |
Tube Pitch (c-c) | 95 mm, 100 mm, 105 mm, 110 mm |
Bending | Panel Bending |
Welding | Automatic GMAW, Automatic SAW |
Welding NDT | 100% RT on tube butt welding |
Air Tightness | Excellent |
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