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Common Sense on Plastic PVC Roof Tile
As we can expect, it is preferable to extrude the recycled PVC in
the middle layer if to make 3 layer of roof tiles, and the new and
recycled PVC material ratio extruded is around 3 to 7, which is
quite economic but only have very slight impact on the quality of
roof tile.As for the ASA coating layer which is also called surface
layer , it has a thickness of 0.1mm, but it is key to the function
of weather resistance.
According to our oversea experiences, the thickness of plastic tile
usually ranges from 1.6mm to 2.5mm in practise although we declare
that the normal thickness is 1-3mm, glazed tile is usually thicker
than corrugated tile with same no. of layers.
In some cold places, in order to make the tile longlasting, we need
to add a little more ACR agent before material mixing which will
not cause fragile when temperature is lower than freeze point.
Quick Details PVC ASA Plastic Roof Tile Manufacturing
Mainly a complete plastic roof tile production line wil go in three
steps blow:
1,Materials compounding
Using our reliable high efficient vertical mixer, the raw materials
such as PVC powder,Calcium Carbonate, cloride PE, pre-wax, stearic
acid, compound stabilizer, ACR, Paraffin are completely mixed,
which is very important in sheet quality control, because the
improper mixing would lead to sheet deficiency problem like crack,
bubble and bump.
2,Co-extrusion
In this stage, the completely mixed raw materials are molten and
fully plasticized, and then transferred to the sheet die mould due
to extruder pressure, in which the sheet thickness can be adjusted
between 1mm to 3mm, and the ASA coating layer is extruded on the
surface through distributor.
3,Downstream Processing
In the final stage, the hot PVC ASA sheet is hauled off to the tile
forming machine with glazed mould after trimming, in which the wind
generated by the cooling fan at both side will blown into a tunnel
to cool down the temperature for the glazed mould after absorbing
the heat from hot roof tile sheet, and then the formed glazed PVC
tile sheet continues to be hauled off to a cutting machine, where a
certain length of the glazed roof sheet is cut as per PLC
controlled, finally the glazed roof sheet are piled on the stacker
table which is ready to be packed.
For more details, pls conact PVC Plastic Roof Tile Machine
Manufacturer Acemien Machinery China
3 Layer Plastic Roof Tile Detailed Machine List
No | Machine | Technical specifications |
1 | SJZ80/156 conical twin-screw extruder | Extruder with double screw feed Screw vacuum with double vacuum Five-zone heating Joint venture brand instrumentation Bimetallic treatment screw |
2 | SJZ65/132 conical twin-screw extruder | Extruder with double screw feed Screw vacuum with double vacuum Four-zone heating Joint venture brand instrumentation Bimetallic treatment screw |
3 | SJ50/30 single screw co-extruder | Bimetallic treatment screw |
4 | Extrusion mould | Clothes hanger channel Mirror polishing Cr plating Three dimensional flow simulation software design |
5 | Embossing roller | Hard chromium plating on surface Design of spiral flow passage in roller Motor separately drive to ensure consistent speed |
6 | Forming machine | The module is a one-time die-casting molding Module material LY12 high quality aluminum Advanced machining center,one-time clamping of the module Four cylinder lift more stable |
7 | Cutter | Special positioning device to ensure the cutting accuracy Downside the knife cutting mode running smoothly PLC HMI operation,serve motor |
8 | Oven | Double door double control, upside and downside at the same time
operation Flat open the door, the insulation effect is good and to prevent burns Accurate temperature control is in 1 degree |
PVC roof tile advantage
1,Nice appearance with bamboo shape.
2,Surface color last almost fresh by 25 year.
3,Anti-corrusion,will not rust like the iron or metal tile.
4,Heat resistant due to low conductivity of the roof sheet.
5,Used As durable weather sheet, and also for counterpart of wall
panel sometimes.
6,Heavy load bearing even to heavy snow,rain and falling objects,
strong enough to hold against Typhoon.
7,NOT leaking.
8,Easy to install and transport.
9,Environment friendly, can be recycled by plastic crusher and
miller to be reused to extrude middle layer ,then to reduce
manufacturing cost.
10,Anti Ultraviolet.
Plastic roof tile machine advantage from our factory
1,We have economic and special formulation for roof tile production
as per you local market situation.
2,We have APP insert for safety and temperature warning and
extruder pressure control.
3,We committed to provide technical support for production line
during machine’s all life time.
4,As company best seller machine, we are improving the design and
providing better machine for our customers all the time.
5,Our engineer are experienced enough for installation and
debugging.
6, 15 Years’ Experience for R&D group.
After sales service and policy
1 Technical documents
All the symbols on the equipments should be in English. Seller is
responsible to provide general layout plan, electric plan,
installation direction, and manual book in English to Buyer on
time.
2. Arrangement for inspection, installation and testing work
a. After all machines are delivered to customer's factory; Buyer is
responsible for all preparation work, e.g. electricity supply,
water supply, labors and cranes, etc.
b. ACEMIEN will prepare for visa application for their engineers,
who are responsible for guide of machine installation and testing
at the Buyer's factory.
c. The Buyer will buy the round-trip air ticket for Engineer if
visa application is approved. The buyer is also responsible to bear
expenses generated, e.g. visa formalities, meals, accommodation and allowance of USD80
per day for each engineer.
d. Engineer will give free training lessons to labors in buyer's
factory.
e. If buyer doesn't request installation and commissioning by
Seller's engineer in 4 months since date of bill of lading, which
to be accounted all the machines has been successfully tested by
buyer.
3. Quantity and quality guarantee
a. Quantity/Quality Discrepancy to destination port during
transportation:
In case of quality/quantity discrepancy to destination port in
transportation, customer should file claim within 30 days after the
arrival of the goods at port of destination. Insurance company and
shipping company will be responsible for any discrepancy of the
goods caused by shipping company and other transportation
organization and/or post office.
b. Guarantee period and after-sales services: 12 months since date of
bill of lading
During this guarantee period, ACEMIEN will provide spare parts
without any charge in case of quality discrepancy caused by us. If
the malfunctions are caused by your incorrect operations, ACEMIEN
will provide the buyer spare parts at cost price.
c. Long-term service:
ACEMIEN will charge the buyer cost price of spare parts beyond one
year and provide long-term technical guide.