Barrier Roll Forming Guardrail Sheet Machine Highway Guardrail Galvanized W Beam Cold Roll Forming Machine
Brand Name:WADJAY
Certification:CE,ISO 9001
Model Number:W Beam Cold Roll Forming Machine
Minimum Order Quantity:1 set
Delivery Time:5-8 working days
Payment Terms:D/A, D/P, T/T, Western Union, MoneyGram
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Location:
Zhengzhou Henan China
Address:
郑州市高新区电子商务产业员7号楼
Supplier`s last login times:
within 1 hours
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Product Details
Product Description
| Technical Specifications |
1. Decoiler
With two tapered electric bulgy clamps, and its carrying capacity
is 8 tons. The inner diameter of the roll material is about 500 to
600mm, the maximum diameter of steel coil is 1800mm. Clamp motor
power is 2.2kw with 4-pole normal motor. Adopt ZQ250 speed reducer,
its speed ratio is 31:5.
2.Leveling Machine
Wallboard seven-roller leveler with two-roll pinch and five-roll
leveling. Leveling roller diameter is 110mm. The leveling machine
before and after has vertical guide roll. Feed inlet port equipped
with nip rolls.
material: 40Cr, quenched hardness: HRC48°~52°, motor power:7.5kw,
6-pole normal motor, ZQ350speed reducer, speed ratio: 20:49, φ200
arrester brake.
3.Punching Machine
Adopt YL32-315 four-column hydraulic punching machine, and
hydraulic station motor power is 22kw. One set of two waves
guardrail plates punching cutting die, design and process mainly
according to users' design drawings. The material of mold inserts
and plunger chip is Cr12MoV alloy steel. The punching machine
before and after equipped with adjustable guide roll. (guide roll
material: Cr12MoV, hardness: HRC58º~60º) Besides, it also equipped
with a set of spare blade and plunger chip.
4.rapid feeding material mechanism
It has two pairs of feeders and requires two becomes one.
pinch automatically, motor power:2.2 kw, ZQ250 speed reducer,
hand-turn compressing
5.Photoelectric Length-measuring Device
number: two pairs, cut length: 4320mm, length accuracy < ±3.0mm
6. Main Forming Engine
This unit includes 11 molding processes with independent open arch
structure.
The mechanical spreading width : 550mm.
Arch material : HT200 , tempered.
The column cross-section size: 80 x 70, with sufficient strength
and reliable quality assurance. Vertical guiding roller numbers: 3
Roller diameter of vertical guiding roller: 80
Material: 40Cr steel, quenched and tempered.
Bearing type: Fixed surface 7216, regulation 32216, each has 4.
Numbers of dual-axis gear box: 1
Numbers of single-shaft transmission gear box: 9
Bevel modulus: M=9
Gear box material: HT200.
Host power: 45KW r, electromagnetic speed regulating,
Speed reducer: ZQ650
Speed ratio: 48.57
Use 1 inch double chain drive between the transmission gear box ;
universal transmission shaft between the roller shafts, and the
universal transmission shaft type is140-275. Use 1.5 inch dual
chain drive between the speed reducer.
7.Forming Mold
A set of two wave guardrail plate roll forming die, designed and
processed according to the national standard. The material is
GCr15, and the overall quenching hardness is HRC58°~ 62°.
8.material Receiving Platform
Roller type material receiving station, 5m length, 6# steel welded.
9.Control System
Common control system. Can manually and automatically control the
harmony of various parts of of the whole production line.
10.Others
The equipment total power is 78.9Kw, with 30000mm * 4000mm length *
width. The maximum rolling height is 85mm, the maximum rolling
thickness is 4.0mm, and the maximum rolling speed is 3 ~ 12m/min.
Structural materials of welding machine seat must meet the
requirements, welding must be up to the national standard .
Equipment after rust cleaning should be firstly coated with steel
special anti-rust paint comprehensively covering, and then coated
with high quality topcoat. The rotating part should be divided by
warning color.
| 1 | Rolling Material:T:3-4mm,Q235AGalvanized Coil |
| 2 | Rolling Speed:10-15M/min |
| 3 | Under Frame:500H-beam |
| 4 | Sidewall Thickness:25mm |
| 5 | Roller Station:19Groups |
| 6 | Roller Materail: GCr15Bearing Steel Treatment HRC58-62 |
| 7 | Shaft Materail: High grade 45# forging steel with cylindrical grinding |
| 8 | Shaft Diameter: ⊄ 95mm |
| 9 | Main Motor Power: 37kW |
| 10 | Tranmission Method:Universal joint transmission gear box |
| 11 | Leveling Motor Power: 5.5kW |
| 12 | Hydraulic Motor Power: 15kW,Pressure:20Mpa |
| 13 | Punching&Cutting Method: adopt hydraulic driving,flat sheet pre-punch, post to cut after roll forming. |
| 14 | Punching&Cutting Mold:Cr12quenching treatment,HRC58-60 |
| 15 | Electrical:whole set adopts industrial computer PLC frequency changing controlled for length to cut tolerance≤1.5mm |
| 16 | Whole unit size(mm):16000x2700x1700 |
Barrier Roll Forming Guardrail Sheet Machine Highway Guardrail Galvanized W Beam Cold Roll Forming Machine
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