PLC Control PVC Conduit Plastic Pipe Extruder , Plastic Pipe Making Machines

PLC Control PVC Conduit Pipe Production Line

MACHINE FEATURES

With high output, low power consumption, less friction, lower shearing rate and forced extruding, the equipment has the capability to produce the pipes with a high quality and better efficiency. We obtain the automatic temperature control, degassing unit, and direct current speed regulation which is suitable for processing PVC dry blend powder into pipes, profiles, and sheets. Meanwhile, our machinery components are brand with a high performance. Our machine concept is based on economical high performance extrusion.

And the certifications prove our commitment to optimal processes and responsibility for our environment. We have sophisticated process technology and considerate services which will make customers feel thoughtful and reassuring.

SPECIFICATIONS:

COMPONENTS INTRODUCTION

Conical twin screw extruder

PVC compounds are sensitive to shearing and high temperatures. Therefore, we should gently process on either parallel or conical twin screw extruders, depending on the throughput requirements and pipe dimensions. As the professional equipment, the Conical twin screw extruder can process not only PVC compounds, the mixture of PVC and wood/composite but also compounds of PP/PE and wood powder.

Mould

The pipe form is shaped by mould with various raw materials. The special designing of our mould provides ideal viscosity of material melting, which influences the pipe shaping and extrusion energy. All faces in contact with material are polished, for that reason, the extrusion friction can be minimized.

Vaccum Calibration Tank & Cooling Tank

Through the Vacuum Calibration Tank, the pipe shape will be defined. Besides that the surface quality of pipes is influenced by this step. LANGBO Vacuum Calibration Tanks are manufactured with stainless steel. The spraying nozzles are designed for maximum cooling performance. The Cooling water sprinkles on the hot plastic pipe surface. Combined with the shaping of the mould, the surface quality of pipes will be defined.

The pressure on our vacuum tank can be adjusted, so vacuum pressure can be fixed according to the pipe requirements. We seal gasket for every lid on the vacuum tank. This stops vacuum leakage and minimizes energy consumption. We adopted the sophisticated process technology in order to guarantee the quality of our products.

Haul off Unit

We have a wide range of haul-off units which can provide customers for the ideal solution with the diameter range of 16 to 800 mm.

Caterpillar and Belt Haul-off units can be adopted in accordance with the production conditions.
Haul-off speed can be connected with the extrusion speed, so that the wall thickness are more symmetrical.

The Belt Haul-off unit is usually used for small pipe and high speed extrusion. It is free from vibration and ensure the excellent control even at high speed.

The Caterpillar can take the big pipes easily. The Claws' surface is covering with foam PU which can prevent the slip between pipes and claws.

The speed setting of belts and caterpillar can be adjusted by inverter. Therefore, man can operate on the control panel easily.

Cutter

A cutter with high performance can ensure the same length of the cut pipes. So the high quality encoder and precise cutter unit are needed. Similar like Haul off unit, the cutter has two design concepts: saw cutter and planet saw cutter. It depends on the diameter of cutting pipes.

Control system

The Control system includes the whole operations related controller and executor such as PLC module, HMI panel (Human Machine Interface), thermometer, connector and so on. The Elements with high quality is significant for a stable and precise production.

Optional unit

For pipe production, there are some functional units like laser, ink printer, pipe stacker and socket forming machine.

With Printer the Pipe Manufacturer can write the production information on the Pipes.

Stacker can be used to collect the pipes after cutting.

Socket forming machine can form one end of the pipe into a bigger diameter, so that the two pipes can connect end to end.

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COMPANY OVERVIEW

ZHANGJIAGANG LANGBO MACHINERY CO., LTD. is leading company offering quality machinery for a wide range of plastic extrusion and recycling processes from China.

Due to our constant commitment to plastic extrusion and recycling technology, we have emerged as a leading manufacturer of machinery for PVC/PE/PP-R pipe, PE/PP-R composite multi-layer pipe, PVC profile, PVC/PP/PE composite profile, PVC compounding and recycling for PET/PP/PE and other wasted plastics.

Made of quality raw material and using world class technology, our machines are widely appreciated for their salient attributes like efficient and consistent performance, lower power consumption, durability and corrosion resistance. With decades of valuable industry experience, we can deliver quality machinery in both standard and customized specifications.

In the fast-growing competitive market of plastic machinery, we stand out as a growth oriented company that recognizes the needs of the plastic manufacturing industry and provides comprehensive services including machinery operation and maintenance instructions because of we continuously keep an eye on innovation.
We have clientele in both domestic and international markets, and we serve them with unconditional support. Our active research and development enables us to deliver solutions for specific extrusion and recycling needs of clients and scaling newer heights in the plastic industry.

Our mission:

• To optimize our manufacturing capabilities and elevate our position as a leading manufacturer plastic extrusion and recycling machinery.
• To innovate excellent, functional and cost-effective plant for multiple extrusion and recycling processes.
• To provide apt solution for every extrusion and recycling need.

Core Values:

• Constant development
• Need-oriented solution
• Undeterred commitment towards client's satisfaction
• Future readiness