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FR4 Aluminum Hight TG 4oz PCB Circuit Board 1.6mm Thickness
PCB circuit board (PCB),
also known as printed circuit boards, printed circuit board, or PCB, English abbreviation PCB (printed circuit board) or the PWB (printed wiring board), insulation board as base material, cut into a certain size, with at least one conductive graphics, and cloth have a hole (such as component hole, fastening hole, hole metallization, etc.), electronic components at the bottom of the plate used instead of previous unit, and realize the connection between the electronic components.Because this kind of plate is made by electronic printing, it is called "printed circuit board".The customary term "printed circuit board" is not accurate, because there are no "printed components" on the printed board, only the wiring.
Product parameters
High precision prototype | PCB bulk production | ||
Max Layers | 4 layers | 4 layers | |
MIN Line width(mil) | 4mil | ||
MIN Line space(mil | 4mil | ||
Min via (mechanical drilling) | Board thickness≤1.2mm | 0.2mm | 0.2mm |
Board thickness≤2.5mm | 0.2mm | 0.2mm | |
Board thickness>2.5mm | Aspect Ration≤13:1 | Aspect Ration≤13:1 | |
Aspect Ration | |||
Board thickness | MAX | 4mm | 4mm |
MIN | 4 layers:0.35mm; | 4 layers:0.4mm; | |
MAX Board size | 620*1200mm | 620x1200mm | |
Max copper thickness | 4oz | 1oz | |
Immersion Gold/ Gold Plated Thickness | Immersion Gold:Au,1—8u” Gold finger:Au,1—150u” | ||
Hole copper thick | 25um 1mil | 25um 1mil | |
Tolerance | Board thickness | Board thickness≤1.0mm:+/-0.1mm 1.0mm<Board thickness≤2.0mm:+/-10% Board thickness>2.0mm:+/-8% | Board thickness≤1.0mm:+/-0.1mm 1.0mm<Board thickness≤2.0mm:+/-10% Board thickness>2.0mm:+/-8% |
Outline Tolerance | |||
Impedance | ±10% | ±10% | |
MIN Solder mask bridge | 0.05mm | 0.08mm | |
Plugging Vias capability | 0.60mm | 0.80mm |
Introduction of printed circuit board assembly (PCBA) process flow
Electrons are an indispensable part of our daily life.Everything
from smartphones to cars includes electronics.At the heart of these
electronic products are printed circuit boards, also known as PCBs.
Most people recognize a printed circuit board when they see
it.These are small green chips covered with lines and copper parts
that you can find in the heart of visceral electronics.The plates
are made of fiberglass, copper wire and other metal parts, held
together with epoxy resin and insulated with a solder resistance
film.This solder resistance film is characteristic of where the
green comes from.
But have you ever observed those components stuck?
Never think of them as decoration on a PCB.An advanced circuit board will not be able to provide its functionality until the components are installed on it.PCBs with components are called assembly PCBs, and the manufacturing process is called PCB assembly or PCBA for short.Copper wires on the bare board (called trace wires) electrically connect the connectors and components to each other.They run signals between these functions, allowing the board to operate in a specially designed way.These features range from simple to complex, but PCB sizes can be smaller than thumbnails.
So how exactly are these devices made?
The PCB assembly process is simple and includes several automatic and manual steps.Through each step of the process, the board manufacturer has manual and automatic options for you to choose from.To help you better understand the PCBA process from start to finish, we explain each step in detail below.Basics of PCB design
The PCBA process always starts with the most basic unit of the PCB:
the base consists of multiple layers, each of which plays an
important role in the functionality of the final PCB.These
alternate layers include:
Substrate: This is the base material for PCB.It gives the PCB
rigidity.
Copper: Add a thin layer of conductive copper foil to each
functional side of the PCB
PCBA using hybrid technology should be performed under the following
conditions:
? Single-sided Mixed Components: Single-sided Mixed Components
conform to the following manufacturing procedures: Note: When only
a small number of THT components are required in such components,
hand soldering may be used instead of wave soldering.
? Single-sided SMT and Single-sided THT: Note - this type of PCB
assembly procedure is not recommended as adhesives can add to the
total cost of PCBA and may cause some soldering problems.
? Two-sided mixed assembly: In terms of the two-sided mixed
assembly method, there are two options: PCBA with adhesive and PCBA
without use.The use of adhesives increases the total cost of PCB
assembly.Moreover, in this PCBA process, heating must be done three
times, which often leads to inefficiency.
Based on the comparison between the hybrid assembly procedures
described above, it can be concluded that manual welding is
suitable for PCB assembly, which requires many components on both
sides, with more SMD components than THT components.Therefore, when
a small number of THT elements are required, wave soldering is
recommended.
PCB assembly must go through such a complex and technical process
that many elements must be carefully considered, and minor
modifications can lead to huge changes in cost and product
quality.The description of the PCB assembly process in this article
centers only on typical PCBA programs and techniques.The actual
manufacturing process depends to a large extent on the design
document and the specific requirements of the customer.Therefore,
how to evaluate a reliable PCB assembler becomes a key issue that
customers must consider before placing a PCBA order.
RFQ
1. Are you headquarter or branch?
We are Ping you headquarter and factory.
2. Can I ask for samples before placing an order?
Yes, we welcome sample order to test and check quality,Miced samles
are acceptable.
3. How to be your overseas agent?
Depends which area you are located in,Every conuntries are
different.
4. What need I do if I want to pint my own logo?
First, please send us your logo flie in high resolution, We will
make some drafts for your reference to confirm the position and
size of your logo.Next we will 1-2 samples for you to check the
actual effect.Finally the formal production will start after the
sample confrimed .
5. Can you ship the goods to my agent or shipping forwarder in
China?
Yes,We can,please kindly contact with your agent in advance and us
detailed address.
6. How can you solve the problem if receive the defective goods?
Will check all the products before delivery,Please kindly provide
the pictures or video and send back to china or our local
agent,After they checking,will replace new or fix free.
Domestic printing
The research of the automatic detection system of circuit board
began in the early and middle of the 90's, and it just
started.There are few scientific research institutes engaged in
this research, and because of the influence of various factors, the
research on the automatic optical detection system for printed
circuit board defects also stays at a relatively early
level.Because the foreign printed circuit board automatic detection
system price is too expensive, and the domestic also did not
develop a real sense of the printed circuit board automatic
detection equipment, so the majority of domestic circuit board
manufacturers or by manual magnifying glass or projector view of
the way to check side.Due to the labor intensity of manual
inspection, eye fatigue is easy to produce, and the rate of missing
inspection is high.And with the development of electronic products
toward miniaturization, digitalization, printed circuit board also
toward the development of high density, high precision, the use of
manual inspection method, basically unable to achieve.For higher
density and precision circuit board (0.12~0.10mm), it has been
completely unable to test.The backward detection means lead to the
current domestic multi-layer board (8-12 layers) product qualified
rate is only 50~60%.
advantage
Industrial policy support
According to the Outline of the Eleventh Five-Year Plan for China's
national economic and social development, the electronic
information manufacturing industry should be promoted, and core
industries such as integrated circuits, software and new components
should be vigorously developed according to the general trend of
digitalization, networking and intelligentization.
According to the Ministry of Information Industry of our country
"information industry science and technology development" the 11th
five-year plan and the 2020 medium long-term plan outline ",
printed circuit board (especially multi-layer, flexible, flexible
and rigid combination and green environmental protection printed
circuit board technology) is China's electronic information
industry in the next 5-15 years one of the key development of 15
fields.In Dongguan, Shenzhen set up a lot of circuit board science
and technology park.
The continuous and rapid growth of the downstream industry
The rapid development of China's information electronics industry
provides a good market environment for the rapid development of
printed circuit board industry.The continuous growth of the output
of electronic products such as electronic communication equipment,
electronic computers and household appliances has provided a strong
driving force for the rapid growth of the printed circuit board
industry.In addition, the issuance of 3G licenses will trigger
massive telecom investment and demand for servers, storage and
network equipment.According to the forecast of the Ministry of
Information Industry of China, the growth rate of the scale of
fixed assets investment in China's mainland telecom will reach
10.53% and 14.29% respectively in 2006 and 2007.
Labor cost advantage, manufacturing shift to China
Because of the preferential measures of Asian countries in terms of
labor resources, market, investment and tax policies, the
manufacturing industry from the United States and Europe is
attracted to move to Asia, especially China.China is uniquely
positioned to have a large number of electronics and equipment
manufacturers set up factories on the Chinese mainland and thus
drive the development of related industries.Printed circuit board
as the basic electronic components, the market supporting demand
growth is strong, the industry prospects are good.
disadvantage
Product homogeneity is high, the proportion of high-end plate is
low, the ability of cost transfer is weak
Due to the fierce price competition, companies cannot transfer the
cost increase factors to users, but can only rely on their own
factors to digest. In the case of rising material cost, PCB price
will not change greatly, but once the material cost drops, the
fierce competition will make the price drop.
Product scale structure and key technology of local enterprises are
insufficient
Small and medium-sized and private manufacturers are in the
production capacity and technical level of low-grade products
There are no internationally accepted industrial standards
Lack of self and recognized brand
Insufficient attention to research and development, unable to
engage in research and development
Advanced equipment and technology are mostly mastered in
foreign-funded enterprises
Has not formed a complete set of complete, industry self-discipline
market
Waste disposal does not meet environmental standards
FAQ
Q1: What service do you have?
A: We are the factory. We have our PCB manufacturing & Assembly factory.
We can offer a one-stop service from PCB manufacturing to PCB assembling, testing, housing, and other value-added services.
Q2. What is needed for PCB or PCBA quotation?
A: PCB: Quantity, Gerber file, and Technic requirements(material,
surface finish treatment, copper thickness, board thickness,...)
PCBA: PCB information, BOM, (Testing documents...)
Q3. What file formats do you accept for PCB and PCBA production?
A: Gerber file: CAM350 RS274X
PCB file: Protel 99SE, P-CAD 2001 PCB
BOM: Excel (PDF,word,txt)
Q4: What any other information should be offered except for the file?
A5: Following specifications are needed for the quotation:
a) Base material
b) Board thickness:
c) Copper thickness
d) Surface treatment:
e) color of solder mask and silkscreen
f) Quantity
Q5: What is your minimum order quantity?
A: Our MOQ is 1 PCS.
Q6. Shipping cost?
A: The shipping cost is determined by the destination, weight, packing size of the goods. Please let us know if you need us to quote you the shipping cost.
Q7: Are my PCB files safe when I submit them to you for manufacturing?
A: We respect customer's copyright and will never manufacture PCB for someone else with your files unless we receive written. Permission from you, nor we'll share these files with any other 3rd parties.
Q8: No PCB file/Gbr file, only have the PCB sample, can you produce it for me?
A: Yes, we could help you to clone the PCB. Just send the sample PCB to us, we could clone the PCB design and work out it.
Q9: What payment do you accept?
A:-Wire Transfer(T/T)
-Western Union
-Letter of Credit(L/C)
-Paypal
-Ali Pay
-Credit Card
We recommend bank transfer.
Q10: How to get the PCBs?
A: For small packages, we will ship the boards to you by DHL, UPS, FedEx, EMS. Door to door service! You will get your PCBs at your home.
For bulky goods more than 300kg, we may ship your PC boards by ship or by air to save freight costs. Of course, if you have your forwarder, we may contact them to deal with your shipment.
Q11. How about the delivery?
Usually, for sample order, our delivery is about five days. For small-batch, our delivery is about seven days.
For the mass production batch, our delivery is about ten days.
But that depends on the real condition when we get your order.
If your order is urgent, please contact us directly, we will make a priority to deal with it and do our best to give you a satisfied delivery time.
Q12: How about your factory production capacity?
A: we can provide 40000 square meter/month.
Q13: Which countries have you worked with?
A: US, Canada, Italy, Germany, Czech Republic, Australia, Japan, Spain, Portugal, France, Britain, Poland, Ukraine, Russia, Brazil, Argentina, and so on.