Pipeline Metal Detector for All Types of Metal Contaminants ,
Liquid Metal Detection
Application:
- Beverage industry
- Chili sauce, salad dressing industry
Function
Our Liquid pipeline Metal Separator’s equipment technology is from
German KOCH.
It comes from the principle of electromagnetic induction. It is a
high precision detection equipment for magnetic and nonmagnetic
metal and a metal separator equipment. Can detect materials
including iron (magnetic) and non-iron(nonmagnetic: copper,
aluminum, tin, Stainless Steel, etc.) If ferromagnetic metals into
detection area will affect regional distribution of magnetic line,
also change the magnetic field distribution. Non ferromagnetic
metals into detection area will produce eddy current effect, also
will change the magnetic field distribution. Normally, Metal
Detector combines with two parts, induction coil and automatic
removing device, in those, core part is detector.
3)Diameter 25 Technical Parameter (high precise)
Series of detection sensitivity: Fe≥φ 0.6mm Sus≥φ 1.0 mm Ca≥φ 1.0
mm
Main metal detector dimension( except hopper and support)
Equipment shell material: A3 steel plate painting coated or #304
stainless steel plate
Total power
Power cable:3m international triangle plug
Working pressure
Environment temperature
Detection material temperature
Contact part with raw material: Nylon, carbon steel, stainless
steel, Aluminum
Compressed air 8mm international standard pipes connection
Gas: 04.L/separator action
Total Weight
Detection precise: volume metal particle (normal metal),can adjust
according to different situation
Action Time: 0.5S to 5 S, longer time the more waste discharge
Warranty:
- 12 month labor and parts
- Full life technical support
- Packing and shipment
- Full machine takes of two layer package
- Prepackage takes of plastic bags conveyor the full machine and the
key parts have foam plastic protection
- Eng package takes of Strong ploy wooden case that meet different
country import standard
Installation and use:
When you takes of the package .up the rubber base ,use wheel move
it to your work place.
Then down the rubber base and fasten it..keep all the base in a
horizontal
Then running the machine few hours before use ,No need complex
installation .
The user guide will make in book and Videos for customer reference
.
Typical application:
Goods entry control in the food industry: inspection of bagged
goods on a conveyor belt ! Goods-out control in the food industry:
inspection of packed foods (meat, sausages, cheese, ice-cream,
chocolate, confectionery, ginger bread, crisps, sweets . . . ) on a
conveyor belt or on a slide ! Goods-out control in the
pharmaceutical industry: inspection of packed pills and tablets on
a slide ! Quality control in the plastics industry: inspection of
suction manifolds on a conveyor belt for zinc-wismuth residues.
How do metal detection systems work?
According to Quality Assurance & Food Safety Magazine, all
general purpose nonferrous metal detectors work in the same way:
Three coils are wound exactly parallel on a non-metallic frame.
The center coil is connected to a high-frequency radio transmitter.
Two transmission-receiving coils sit on either side of the center
coil.
Because the two outer coils are identical and the exact same
distance from the center, they receive the same signal and produce
an identical, balanced output voltage.
When a particle of metal passes through the system:
The high-frequency field is disturbed beneath one coil, changing
the voltage and disrupting the balance.
The output fluxes from zero, producing a signal alerting the system
to the presence of metal.
Depending on the specifics of the system, a rejection mechanism is
generally activated, with the ideal result of removal of 100
percent of the metal and a minimum amount of salable product.
Details Tunnel size | 40*12cm | 40*15cm | 40*20cm | 50*15cm | 50*20cm | 50*25cm | 50*30cm |
Sensitivity Fe(mm) | 0.8 | 1.0 | 1.2 | 1.0 | 1.2 | 1.5 | 2.0 |
Sensitivity SUS(mm) | 1.5 | 2.0 | 2.5 | 2.0 | 2.5 | 3.0 | 3.5 |
Detection height | 120 | 150 | 200 | 150 | 200 | 250 | 300 |
Detection width | 400 | 500 |
Belt speed | 10-35 meters per minute adjustable
|
Alarm method | Light and sound and optional reject |
Metal detector for food | Machines picture | Application |
VTF Touch screen metal detector | | - Food industry
- Medical industry
- Food additives
- Baby products
- Health products
- Other industry that need reject and detect metals
|
VCF chain link metal detector | | - Seafood products
- Aquatic products
- Salt Industrial
- Sugar Industrial
- Moist product
|
VIF Inclined metal detector | | |
VDF Metal detector | | - Beverage industry
- Chili sauce, salad dressing industry
|
VCM Combined metal detector and Check weigher | | - Metal detectors and weighing machines are required by factory at
the same time.
- Food Industrial
- Toy Industrial,
- Medicine Industrial
|
FAQ
Q Where are metal detectors installed in the food production
process?
A When used for machinery protection, the metal detector is
installed directly before the machine to be protected. If, as in
most cases in the food industry, consumer protection is the goal,
several inspection points are useful. An inspection of raw material
has the advantage that metal particles are separated before they
are broken up into smaller pieces which might be harder to detect.
Inspections at critical control points (HACCPs) during the
production process are recommended to notice machinery failures
(such as broken blades) in time. Metall Detector Food
Consequently, food products in their final stage after packaging
are inspected once again with a metal detector (or an X-ray system)
to fully exclude contamination.
For optimal product protection an inspection of raw materials, of
several critical control points, and a final inspection of the
finished product are recommended.
Q Why are metal detectors used in the food industry?
A
Food Metal detectors for food primarily are used for the purpose of consumer
protection. Despite maximum care metallic contaminations of food
products during the production process cannot be fully excluded.
Metal particles that enter the product during the production
process or already are contained in the raw material may cause
serious injuries of consumers. The consequences for the producing
company are numerous and serious and include compensation claims
and expensive recalls.
Even bigger and longer-lasting damage is caused by the negative
brand image and the loss of consumer trust caused by impure food
products.
Metal detectors for food provide effective protection against ferrous and non-ferrous
metals (aluminium, stainless steel, etc.). They can be installed in
every step of the production process and can be used for many
different applications, e.g. for the inspection of bread and bakery
products, meat and sausage product, fruit, vegetables, dairy
products, spices, sugar, etc.
In addition to consumer protection, metal detectors also are used
to protect machinery. Even smallest metal particles can lead to
machinery failure. Expensive repairs and production downtimes are
the consequences, often followed by revenue decreases. Q Food metal detector regular used fileds
A
Food & Beverage Manufacturers
Food & Beverage Processors
Food & Beverage Distributors
Food & Beverage Storage Facilities
Food & Beverage Importers
Restaurants
Q IFS Standard
A IFS Food 6.1
The IFS Food Standard is a GFSI (Global Food Safety Initiative)
recognized standard for auditing food manufacturers. The focus is
on food safety and the quality of processes and products. It
concerns food processing companies and companies that pack loose
food products.
IFS Food applies when products are “processed” or when there is a
hazard for product contamination during primary packing. The
Standard is important for all food manufacturers, especially for
those producing private labels, as it contains many requirements
related to the compliance with customer specifications.
The Standard supports the production and marketing departments in
their efforts for brand safety and quality. IFS Food has been
developed with full and active involvement of certification bodies,
retailers, food industry and food service companies.
Scope
The IFS Food Standard is used to audit food manufacturers regarding
food safety and quality of processes and products. The list of
requirements is organized in the following topics:
Senior management responsibility
Quality and food safety management system
Resource management
Planning and production process
Measurements, analysis, improvements
Food Defense
Objectives
To establish a common Standard with a uniform evaluation system
To work with accredited certification bodies and qualified auditors
approved for IFS Food,
To ensure comparability and transparency throughout the entire
supply chain,
To reduce costs and time for both manufacturers and retailers.
Benefits
IFS Food certification can offer a number of key benefits to
companies striving for excellence in quality, food safety and
customer satisfaction, and seeking a competitive advantage in their
market place.
Production department benefits:
Improved understanding between management and staff relating to
good practices, standards and procedures,
Monitoring of compliance with food regulations,
More effective use of resources,
Reduction in the need for customer audits,
Independent third party audits,
Higher flexibility through individual implementation due to a risk
based approach.
Marketing department benefits:
Q Are metal detectors essential in a food business?
A
Any type of metal contamination in your product is definitely a
food safety issue. I am sure we can all agree on that. I have
pretty strong views around this subject mainly because I have
observed so many metal detectors fail to detect metal imbeded in the product when tested during a
certification audit. Any good metal control program first starts
with prevention rather than detection. You need to stop the metal
contamination from happening in the first place. My first step
would be to implement a suitable preventative maintenance program
and foreign matter prevention program. Both programs should have
adequate monitoring to ensure that the programs are being
successfully implemented. To strengthen your program you can then
look at detection and removal equipment including magnets, metal detectors, sieves, visual, xray etc.