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Textile Industry Needle Detector / Walmart FCCA Audit Needle
Detector / FCCA Audit Metal Detector
To make sure that all garments manufacturing unit are free of any
broken needle or other metal parts which could cause injury to a
person handling the product at any stage of the operation.
All garments that need to be checked for metal is passed through
metal detecting machine in the finishing department and else where
as maybe applicable.
Finishing Manager will ensure that all garments that are required
to undergo metal detection is checked for metal and the Manager QA
must ensure that the work is conducted adequately and at all times.
Needle and Metal Contamination Policy
Needle and Metal Contamination Policy ensures that all its products
are free of any broken needle or unwanted sharp metal parts. The
Needle and Metal Contamination Policy is divided into two phases:
1.1 Prevention
1.2 Detection
1.1 Prevention:
Broken Needle Control Log Procedure is applicable to produce Target
products where needle operations are involved.
roken Needle Log Control Procedure:
Every factory that uses any type of needle operation, regardless of
product, is required to comply with the Broken Needle Control Log
procedure.
• The Broken Needle Control Log should include:
o Date/Time of Incident
o Production Line
o Operation
o Operator
o Machine Type/Machine ID
o Mount Broken Needle
o Panel/Garment Destroyed – Yes or No
o Mechanic‘s signature and Date
• Every factory must maintain a controlled needle inventory system
and a broken needle control log.
• This log should include all broken parts or damaged needles along
with any corrective action taken.
• Each sewing machine should have an ID (identification number).
• Needle replacement should be done only by designated factory
personnel (e.g. inline supervisor, mechanic, needle log supervisor,
etc.) to provide a log recording all parts of a broken needle have
been accounted for.
• Note: Sewing operator should not have free access to spare
needles.
• Production work areas are to be kept clear of unnecessary sharps
(e.g. scissors, razor blades, staples, pins and loose metal parts).
• Machines and/or operators which continue to have broken needle
issues should be reviewed and appropriate corrective action taken.
• Machines and their surrounding areas should be checked daily for
needle and/or metal contamination.
• For products where a needle/metal detector is mandatory
• In the event of a needle breaking during any sewing operation,
the panel or product piece being sewn should be retrieved from the
production line and checked for broken parts.
• Broken parts should be sealed on the broken needle log control
sheet indicating all details listed above.
• If all broken parts are not accounted for, contaminated panels or
product pieces should be passed through the needle detector. If the
needle detector still detects metal parts and if after further
investigation, the pieces cannot be found, the panel or product
pieces should be destroyed and recorded on the log.
Factory product safety officer must check if Needle and Metal
Contamination Policy is being followed by checking:
• Needle Inventory System
• Broken Needle control log for accuracy and integrity of the
records.
• Sewing machines have ID number and are verified against the
Needle Inventory System and Broken Needle control log.
• Check machine oil sump for any broken parts and surroundings for
loose metal parts.
• Check that sewing operator does not have access to needles and
unnecessary sharps by verifying machine surrounding and drawers.
Features:
Mechanism exported from Japan, conveyor belt exported from Holland,
non-toxic, new coil technology, computer chip integration adopt
digital circuit.
Specially has the protection circuit, it will auto-stop if no
detection goods in 10 minutes, Ad Hoc lightning protection circuit
leak.
All the function keys are touching-type keys,8 locations can
display the accurate position of broken needle
3 ways to alarm: sound, light, and frequency
Open all of the features set the total power; the motor does not
start before the completion of.
Can caulate the qualified and unqualified and unqualified amount
It has two sets of detectors, double testing to ensure results
Strong anti-disturbance (no wrong alarm to the ceiling fan, mobile
phones, screwdrivers, etc )
Pipelined appearance, ABS shell, steel structure, first-class
baking process, to ensure the detection of the machine stability
,good performance, long service life.
Model | Broken needle risk inspection |
Detection method | Magnet filed induction .digital circuit |
Dedection ability | ferrous 0.6mm 0.8mm 1.0mm 1.2mm 1.5mm |
Detection height | 100mm.120mm 150mm 200mm |
Detection width | 600mm or customized |
Detection adjustment | touch button adjustment from 1-12 level |
alarm method | sound light alarm and return then restart again |
power suply | 220V 50-60HZ |
pated otput | 110W |
machine size | 190*110(W)*130cm |
weight | 200KG |
MODEL | VFG-600K | ||||
Detection method | Magnetic induction.digital process | ||||
Detection ability | ≥FeΦ0.8 | ≥FeΦ0.8 | ≥FeΦ1.0 | ≥FeΦ1.2 | ≥FeΦ1.5 |
Detection Height | 100mm | 120mm | 150mm | 200mm | 250mm |
Detection width | Net width 600mm-non-standard sizes(custom) | ||||
Detection adjustment | Touch screen adjust the level 1-12 | ||||
Alarm method | Sound/light alarm and return, then restarts again | ||||
Power supply | Ac220V 50-60Hz | ||||
Pated output | 140W | ||||
Machine Size | L1820mm×W1050mm×H900mm | ||||
Weight | 280KG |
SHANAN is a manufacturing company specialized in the design, engineering and
production of Metal Detectors .check weigher .needle detector and Electromagnetic Inspection Devices.we offering solution for food industry ,Pharmaceutical industry ,
Textile garment industry ,Rubber industry .Tory industry where the
factory need help to control their quality for find broken needles
and metals .
Under our solution and machine support our valued customer can accreditation with the FDA ,ISF ,HACCP even FCCA request and
requirement .
Meanwhile we strongly support the all the world public security career.with our support by our product of walk through metal
detector and x ray baggage scanner . So many public can be safety ,
so many dangerous products can been keep away from public people .