Plasma-polymerized HMDSO coatings on car lighting by PECVD process, Car Light HMDSO coating machine

Plasma-polymerized HMDSO coatings on car lighting

HMDSO plasma coated by PECVD process on automotive lights -- with MF power discharge.

For car lighting PVD coating solutions, the coating process had experienced a change from complicated process till the advanced technique.

HMDSO Coating Technologies on each steps:

1) Plasma Ionization Pre-treatment -- glow discharging, standard gas is Argon and N2 is for optional.
2) PECVD reaction -- HMDSO base coating to enhance the adhesion between substrate and Aluminum layer.
3) Aluminum thermal evaporation
4) PECVD reaction -- HMDSO top coating
3. Steps 1, 2 & 3 are regarded as essential pre-treatment before PVD coating, also is a guarantee of a high quality coatings.
4. 1) If lights are produced with high class moulds, and no need primer coating, lights can be put into the Vacuum Metallizer directly,
the coating processes: HMDSO---> Aluminum Metallizing---> HMDSO
2) If the lights surface are not smooth, the primer coating is required, so following the step 4 and 5,
the coating process: Aluminum Metallizing--->HMDSO

Advantages

A: 2-door structure machine for a fast loading/unloading, high yield;

B: Robust structure design;
C: High vacuum pumping speed configurations;

D: Simens PLC + SiemensTouch Screen Operation System, fully automatically /Manually control;

E: Easy access to the working environment for maintenance work;

F: The unique rotary rack and evaporation system to guarantee a high uniformity.

----- The height from substrate to evaporation source can be adjusted flexibly ;

----- Evaporation sources distance can be adjusted;
------Bombardment device for strong adhesion (your machine might not require this unit)
G: HMDSO module to do TOP protective layer. The PVD metallization and HMDSO (PECVD process ) completed in PVD machine chamber, avoid the contamination, which reduce the production cost and improve high yield.

ONE TOUCH OPERATION, HIGH PRODUCTIVITY, HIGH YIELD, ENERGY SAVING.

Please contact us for more specifications, Royal Technology is honored to provide you total coating solutions.

Car lighting Aluminum Metallization samples (HMDSO process)

Please contact us today for a FREE professional coating solutions proposal.

Shanghai Royal Technology Inc. was established in 2006, a worldwide supplier of high quality vacuum equipment with key locations around the globe. Research and Development technology are supported by specialized engineers in the United States and China. High-tech machine manufacturing facilities are located in Shanghai and our global network of service centers ensure fast customer service response in key locations.

Shanghai Royal Technology has a strong drive for innovative design and high quality components selection, combined with an extra careful assembly process and a topnotch team of talented technicians and inventors, which enable us to offer turn-key coating solutions with high standard vacuum equipment, meeting and often exceeding Western standard. We are determined to serve the market worldwide in various industries such as:

Consumer electronics, automotive, renewable energy, architecture, Nano and bio-medical materials.

RTAC1250-SP The arc and sputtering integrated series equipment can produce highly reflective black and bronze films specifically for high quality decorative coatings.

RTSP1213-DC It is a sputtering system with PECVD process to deposit thin film on hydrogen fuel cell power module. Fuel Cell Vehicles is the newest technology for the next generation of environmentally friendly cars. The main advantage and technological progress compared to commonly used batteries like dry cell need to undergo a recurring recharging process, but hydrogen fuel cell power modules only require Hydrogen and Oxygen reaction to generate power for driving.

RTAC1215-SPMF This coating system is exclusively used for DPC (Direct Plating Copper) ceramic substrates process. The DPC ceramic substrates are widely used in various applications: for instance in high brightness LED to increase the longevity because of its high heat radiation performance, Semiconductor equipment, in microwave wireless communication, military electronics, various sensor substrates, aerospace, railway transportation, electricity power and much more.

RTEP-0913 Evaporation coating plant is applied to CsI film deposition for X-Ray Imaging devices. It is an advanced technique to evaporate CsI on the screen to create high quality images. The high-resolution performance allows this application to be extremely efficient and disruptive in the medical instrument, nuclear energy industry, security checking and inspection, high energy physics subjects and more.

Shanghai Royal Technology also successfully designed and developed Cube and Cylinder model large size Aluminum Vacuum Metalizing System which is used for Automotive Logo Board Coating.

Live Locally, Think Globally is our Vision. We live our day to day business by the concept of “Integrity and Solidarity”, always striving for innovation to achieve win-win situations in our ecosystem of worldwide partners. As pioneers in the Vacuum Coating Equipment Industry, we never relied on previous accomplishments, but we continuously tried to explore the ever changing world of the Vacuum Coating Industry to always create optimal economic, social and environmental benefits for our customers.

Company Culture:

ROYAL's Vision: to be the worldwide famous brand supplier of providing total solutions to customers requirement.

ROYAL' Mission: protects the environment, saves our blue planet ; to improve labors tough working environment, enhance work efficiency, completely help owners to reduce production cost.

ROYAL's Philosophy: human-oriented, honest, innovative and make the greatest contribution to society.

ROYAL's Value: innovation, advanced technology’s R&D, serving China and worldwide's manufacturing industries.

ROYAL's Service: ONE-STOP service, with excellent technology and products, professional dedication to serve our customers.