Automotive Mirror Aluminum / Chrome Vacuum Metalizing Machine , Magnetron Sputtering Coating For Automotive Mirrors

Brand Name:ROYAL
Certification:CE certification
Model Number:RTSP1400
Minimum Order Quantity:1 set
Delivery Time:8 to 12 weeks
Payment Terms:L/C, D/A, D/P, T/T
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Address: 819# SONGWEI ROAD (N.) SONGJIANG INDUSTRIAL ZONE, SHANG HAI, CHINA 201613
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Car Mirror Vacuum Metallizing Machine / Aluminum, Chrome Automotive Mirrors Vacuum Metalizing System


Car Mirror Vacuum Metallizing Machine Introduction


The machine has 2 tecniques: thermal evaporation source and magnetron sputtering cathodes source. Which is flexible for different mirrors application.

Magnetron sputtering is a plasma coating process whereby sputtering material is ejected due to bombardment of ions to the target surface. The vacuum chamber of the PVD coating machine is filled with an inert gas, such as argon. By applying a high voltage, a glow discharge is created, resulting in acceleration of ions to the target surface and a plasma coating. The argon-ions will eject sputtering materials from the target surface (sputtering), resulting in a sputtered coating layer on the products in front of the target

Thermal evaporation source is tungsten filament to evaporation Cr or Al and get Chrome/Aluminum layer on glass to form high reflection mirrros.


Generally, Magnetron sputtering to sputter the Chrome, Stainless Steel materials; Al and Cu are deposited with thermal evaporation sources.


Car Mirror Vacuum Metallizing Machine Features


1. The vacuum chamber is a vertical type single door structure made of stainless steel. Chamber sizeΦ1400~2500mm

2. The vacuum system is composed of mechanical pump, roots pump, and diffusion pump.

3. Coating system for 10~28 arc or 1~4 arc column or plane arc.

4. High power pulse bias power source.

5. Inflating system has 1~4 sets mass flow control instrument and a gas flow display.

6. The electrical control system is equipped with sound and light alarm devices for circuit overload, water cutoff and air cutoff.

7. The control system (touch screen + PLC) displays detailed parameters at real time and controls the entire production process fully automatically under automatic running mode.


Car Mirror Vacuum Metallizing Machine Models

System/ modelRTEP1200-SPDCRTEP1400-SPDCRTEP1600-SPDC
Chamber SizeDiameter1200 mm1400 mm1600 mm
Height1400 mm1600 mm1800 mm
Main
Performance
Ultimate Pressure10-4Pa
Operation PressureFrom 1 ATM to 5x10-5 Pa within 15 minutes ( No load )
View WindowsSet1
Number of
Filaments
Pcs18~2220~2420~26
Pumping
System
Preceding grade
pump
70 L/S150 L/S150 L/S
Roots Pump600L/S1200L/S1200L/S
Diffusion Pump17500L/S30000L/S60000L/S
Holding Pump30 L/S
Layer Monitoring SystemCrystal MonitorSingle Sensor/ Six-pcs Sensor Head
Vacuum Gauge1 ATM ~ 10-4 Pa
Control BoxSet1
Evaporation
Power Supply
30KW35KW50KW
Sputtering TargetPcs2~4
Evaporation
Power Supply
RF or DC
System OperationAutomatic/ Manual
Cooling water
flow rate
100 L/min120 L/min150 L/min
High Vacuum
Valve
24 inch36 inch36 inch
Roughing Valve6 inch6 inch8 inch
Foreline Valve6 inch
Leak Valve2 inch
Holding Valve
(option)
1 inch
Cooling Tower15 RT (Water Pressure: 4kg/ cm2; Pressure Drop: 2kg/ cm2)
Cooling WaterInlet: 18℃; Outlet: 25℃; Standard: 20±1℃
Electrical Control SystemPLC
Total Power
Requirement
75KW85KW95KW
Environment
Requirement
Class 100,000 Clean Room; Epoxy flooring; Air-conditioning; Temp.25±3℃; HUM50±10



Royal Technology provides the whole plan of Car Mirrors manufacturing, from glass cutting, cleaning, bending, coating to assemble of final process. The whole factory's design and plan.

Please contact us for more specifications, Royal Technology is honored to provide you total coating solutions.


China Automotive Mirror Aluminum / Chrome Vacuum Metalizing Machine ,  Magnetron Sputtering Coating For Automotive Mirrors supplier

Automotive Mirror Aluminum / Chrome Vacuum Metalizing Machine , Magnetron Sputtering Coating For Automotive Mirrors

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