Lightweight Harmonic Drive Reducer Core Components For Humanoid Robots
Minimum Order Quantity:1PCS
Price:Negotiation
Supply Ability:5000/Month
Packaging Details:Export Package
Name:High Performance Harmonic Drive Reducers Core Components
Sample:Customized
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No.60 Guoxia Road, Yangpu District, Shanghai,China.
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Company Profile
Product Details
High Performance Harmonic Drive Reducers Core Components JimaFor develops customised harmonic gearboxes with international
robot manufacturer. The company allocates 30% of its annual sales
revenue to the research and development of new customized products.
Our products are exported to regions with advanced robotics
technology, such as Europe, the United States, Japan, and South
Korea, as well as emerging markets like Southeast Asia and the
Middle East, where the demand for service robots is growing
rapidly. Our Advantages 1. We provide high-cost-performance, high-reliability, and
lightweight harmonic reducers and core components (such as
flexsplines, circular splines, and wave generators) specifically
designed for humanoid robots. 2. Cost Advantage: With a mature
industrial chain in China, we can control raw material and labor
costs, enabling us to offer products at 20%-30% lower prices than
international brands. This addresses issues such as high costs and
long delivery cycles. 3. Technological Iteration Capability:
Leveraging collaboration resources with domestic universities
(e.g., Tsinghua University, Harbin Institute of Technology), we
accelerate our R&D cycle. 4. Continuous Investment in R&D:
We focus on improving the lifespan of flexspline materials and
upgrading precision machining equipment. 5. Rapid Sample Delivery:
We commit to delivering customized sample orders within 15-20 days.
6. Achieving High Precision and Long Lifespan: Through precision
machining processes (e.g., gear grinding, heat treatment) and
assembly techniques, we resolve issues such as gear slippage and
insufficient rigidity, meeting the high-frequency motion demands of
humanoid robots. Our products feature large transmission LC, high
load capacity, compact size, lightweight, high transmission
efficiency, long lifespan, smooth operation with minimal noise and
no impact. Collaborative Case Project Tesla Humanoid Robot
Dedicated Harmonic Drive Core Component - Flexspline Challenges: Structural Challenges: 1. The flexspline wall is thin (typically
only 0.1-0.3mm thick), making it prone to deformation or vibration
due to stress concentration during processing, which affects
precision. 2. Extremely high tolerance precision requirements
(micrometer level) make it difficult to control tooth profile
modification and meshing stability, leading to potential slippage
or resonance phenomena. Material Challenges: Traditional materials (e.g., 40CrNiMoA) rely on imports, resulting
in high costs and susceptibility to fatigue fracture. Their
lifespan struggles to meet the high-frequency motion demands of
humanoid robots. Process Challenges: Processing requires multiple complex steps (e.g., forging, gear
hobbing, heat treatment), particularly the support of the
flexspline inner wall and cutter displacement control, which rely
on highly skilled technicians, leading to low mass production
efficiency. Our Solutions: 1. Material Innovation: Breaking import dependency and enhancing
lifespan Domestic material substitution: Domestic 40CrNiMoA reduces
costs by 70% and shortens production cycles by three times. 2.
Process Optimization: Precision manufacturing and automation
upgrades > New processing methods: Improved flexspline forging
and gear hobbing parameters, combined with AI simulation for
optimized deformation control, reduce processing errors and
increase yield by 30%. > Automated assembly: Smart manufacturing
lines utilize machine vision and force control technologies to
replace manual assembly, addressing meshing precision issues
between the flexspline and circular spline.
Lightweight Harmonic Drive Reducer Core Components For Humanoid Robots
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