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Csbf manual proportional flow directional composite valve
Marine manual proportional flow directional composite valve
csbf-g25
Let's first familiarize ourselves with the working principle of
csbf manual proportional flow composite valve
Principle of pressure compensation mechanism of marine manual
proportional flow composite valve csbf-G25:
The oil in the motor pipeline flows from the oil inlet (Port P) of
the manual proportional valve to the load (port a or port B)
through the throttle port of the main valve element. At the same
time, the lower surface of the diverter valve element also receives
a force to push the valve element upward. The magnitude of this
force is P1A (a is the cross-sectional area of the valve element).
The pressure P1 decreases to P2 due to passing through the throttle
port. P2 acts on the upper surface of the valve element to push the
valve element downward, In addition, the action of the spring
causes the valve core to receive a downward pushing force, so the
downward pushing force is P2a + F (F is the spring force). If P2a +
F > P1A is established, the valve core will be pushed downward, so
that the throttle surface of the diverter valve is in a closed
state, and the inflow flow is all led to the load through the
throttle port of the main valve core. When the flow into port P
increases, P2a + F < P1A, at this time, the valve element moves
upward and the throttle surface opens, so that a large amount of
flow flows out from port O and the flow through the throttle port
decreases. Until f / a = P1 - P2, the valve element is in a stable
state. If the load pressure rises, when f / a > P1 - P2, the valve
element will be pushed downward to reduce the opening of the
throttle surface, and P1 will also rise. Until f / a = P1 - P2, the
valve element will be in a stable state again. If the load pressure
decreases, then f / a < P1 - P2, at this time, the valve element
will be pushed to the top, and the opening of the throttle surface
will be increased, and P1 will drop accordingly until f / a = P1 -
P2, and the valve element will be in a stable state again.
Therefore, no matter how the inlet and outlet oil pressure changes,
the pressure difference P1 - P2 remains constant, that is, it is
constant, and the flow rate when passing through the throttle is
also constant. Therefore, the flow rate is determined by its flow
area and has no relationship with the change of load pressure.
Direction switching and throttling principle of main valve core of csbf-G25 manual proportional flow directional composite valve (taking M-type as an example):
When the handle is in the middle position, all oil ports (ports a
and b) are closed. The oil discharged from the oil pump returns
from port p to port o, and the oil motor stops.
The handle is on the right side, and the main valve element moves
upward. The oil flowing in from port P flows to port a through the
throttle port, and then flows out from port a to drive the oil
motor to rotate. The return oil of the oil motor returns from port
B to port O. at this time, the main valve element is at different
positions by pulling the handle to adjust the opening of the
throttle port to achieve the speed regulation of the oil motor. On
the contrary, the handle is on the left side and the oil flow is
from P-B to a-o. the results are completely similar, but the oil
motor turns in the opposite direction.
Overflow principle of manual proportional flow compound valve csbf-G25 of windlass (safety valve part):
Similar to the principle of general overflow valve, when the load
pressure of the oil motor is low, the cone valve is closed due to
the spring force, and the oil motor operates normally. When the
load pressure rises and exceeds the spring force on the poppet
valve, the poppet valve opens and the high-pressure oil flows from
port p to port o to protect the oil motor.
Use and maintenance of csbf-G25 manual proportional flow composite valve
1. When this manual proportional valve works, it is recommended to
use industrial lubricating oils 46 and 68 (see gb3140-82) for the
oil. The oil should be kept clean and the oil temperature should be
recommended (20 ℃ - 60 ℃).
2. When installing the manual proportional flow composite valve,
the installation position shall be convenient for operation and
maintenance, and the installation can be in any direction.
3. The manual proportional composite valve shall be fixed on the
processed base surface with screws. It is not allowed to support
the valve with pipes.
4. During installation, check whether the inside of the valve is
clean, and ensure that all connections are well sealed to prevent
air from penetrating into the pipeline.
5. If there is leakage at the joint, check whether the installation
screws, pipe threads are tightened, O-ring is missing, and the
spring is damaged.
6. Remove the drain plug, install the leakage oil pipe joint, and
introduce the leakage oil into the oil tank, otherwise the ball
shaft at the handle will be broken (the schematic diagram of
operation is as follows).
7. When the csbf-g25 manual proportional flow composite valve is
operated, the operating direction and angle of the handle change,
which can control the direction and flow of oil flow.
8. The two screws on the handle limit (as shown in the figure
below) limit the maximum flow of the valve to reach the maximum
speed of the machine.
The screw on the handle base can adjust the operating force of the
handle (as shown below).
The screw on the diverter valve can adjust the flow of ports a and B (as shown below).
11. The screw on the safety valve can adjust the opening pressure of the safety valve (as shown below)
When the manual proportional valve of our windlass is used for several years, the valve will undergo different degrees of corrosion, which will cause its function to decline. At this time, we can simply analyze the fault and repair it:
When none of the above conditions can be solved, we need to replace
the whole proportional valve, which will cause us a problem.
Because the nameplate on the proportional valve has been corroded
for a long time, it is difficult to determine the accurate model.
At this time, we can accurately judge according to the following
information:
The actual picture of the manual proportional flow reversing valve
csbf-g25 is as follows:
According to the different functions of the slide valve of this
manual proportional flow composite valve, the manual proportional
flow composite valve of DN25 can be marked as follows:
Windlass control valve csbf-m-g25 (M can be omitted) manual
proportional flow of windlass
Marine manual proportional flow directional composite valve
csbf-h-g25
Csbf-y-g25 marine manual proportional valve, manual proportional
flow directional composite valve
Marine manual proportional valve, manual proportional flow
directional composite valve csbf-g25-o
If you are a new ship builder and install a new manual proportional
flow compound valve for the windlass or steering gear, you can
choose the corresponding model according to the designed flow (the
selection table is as follows):
Windlass Control Valve - Servo Control Valve CSBF-G32
Cable twister control valve - hoist control valve CSBF-G32
CSBF-G32 Windlass Manual Proportional Valve - Marine Manual
Proportional Control Valve - Manual Proportional Flow Compound
Valve
CBSF-G32 Marine Manual Proportional Flow Compound Valve Product Overview:
This CSBF-G32 marine manual proportional flow valve is mainly suitable for all kinds of windlass, steering gear, hoist variable speed operation, to retract and lower the cable work.
Marine Manual Proportional Compound Valve CSBF-G32 Model Significance:
C-Marine S-Manual BF-Proportional valves M-Spool valve function at median (M type can be omitted) G-Nominal path 32-DN32(32mm) |
Marine manual proportional valve, manual proportional flow compound valve CSBF-M-G32 technical parameters:
Nominal dia.(mm) | Nominal flow(L/min) | Nominal pressure(MPa) | Mid-position pulley enginery |
32 | 200 | 5-25Mpa | M-type |
(Yangzhou Feihang Ship Accessories Factory) production of manual proportional flow direction compound valve Process:
▲Pour the blank parts ▲Then grind and process ▲Assemble ▲Water pressure test ▲Paint ▲Packaging and shipping |
Marine manual proportional compound valve CSBF-G32 external structure dimensions:
Marine CSBF-G32 manual proportional compound valve, manual proportional flow directional valve maintenance and replacement instructions:
Due to the time factor, the nameplate of this manual proportional valve will gradually corrode, at this time we can accurately judge the nominal diameter of this manual proportional valve through the above data.
CSBF-G32 Manual Proportional Flow Compound Valve According to the function of the intermediate position spool valve, it can be divided into:
▲CSBF-M-G32 marine manual proportional flow directional valve
(Expressed as: the median function is M type, the nominal diameter
is DN32, the connection method is a manual proportional valve with
flange connection, and the manual proportional flow direction
compound valve)
▲Marine manual proportional flow compound valve CSBF-H-G32
(Expressed as: the median function is H type, the nominal diameter
is DN32, the connection method is a manual proportional valve with
flange connection, and the manual proportional flow direction
compound valve)
▲Marine CSBF-Y-G32 manual proportional flow directional valve
(Expressed as: the median function is Y type, the nominal diameter
is DN32, the connection method is a manual proportional valve with
flange connection, and a manual proportional flow direction
compound valve)
▲CSBF-K-G32 marine manual proportional flow directional valve
(Expressed as: the median function is K type, the nominal diameter
is DN32, the connection method is a manual proportional valve with
flange connection, and the manual proportional flow direction
compound valve)
▲Marine manual proportional flow directional valve CSBF-P-G32
(Expressed as: the median function is P-type, the nominal diameter
is DN32, the connection method is a manual proportional valve with
flange connection, and a manual proportional flow direction
compound valve)
Our factory (Yangzhou Flying Ship Accessories Factory) delivery site:
Yangzhou Feihang Ship Accessories Factory provides you with this CSBF type manual proportional flow compound valve selection manual;