Electric Heating Ppgl Pattern Coating Production Line With Laminating Machine

Ppgl Pattern Coating Production Line With Laminating Machine

1.Parameter

1. Line Type: one coating and one baking, two coating and two baking, three coating and three baking.
2. Product Grade: construction plate, decoration plate and household appliance plate.
3. Coating Type: epoxy resin, polyurethane, polyester, polypropylene, polyvinyl fluoride, silicon modified polyester
4. Other treatment: printing, hot laminating, cold laminating.
5. Chemical Coater: dual-head two-roll type (used in prime coating), three-roll type (used in finish coating front side), two-roll type (used in finish coating back side).
6. Energy saving method: cyclic utilization of hot air; light fiber furnace lining; fume duct behind TIC is equipped with exhaust gas, air and water heat-exchanger, which is used for line baking, heat supply and cleaning solution heat supply, or directly use heat exhaust gas after incineration to supply heat for baking furnace; fume duct behind RTO and CIUdad is equipped with hot water heat-exchanger for cleaning solution heat supply.

2.Layout

3.Description of equipment

3.1 Workpieces feeding device

Commentary: The material is put into the elevator by hand. The material is transferred to the hopper and reaches the set weight (the value can be set to 0-200Kg). The hoist stops working. The hopper waits for the drum to open the lid. After the drum lid is opened, the hopper will be opened. The material is placed in the drum.

3.2 Auto surface treatment unit

1. Each roller is driven independently, 15 revolutions per minute, effectively and evenly allowing reagents to cover the surface of the material.

2. The drum can be loaded with 200~250 kg at one time. After the roller is lifted by the moving vehicle, it enters the next process.

3. Each corresponding tank body is equipped with sensors such as liquid level and drum placement position to effectively control the position and level control of the drum. Liquid level off the line, position offset, etc. make an alarm.

3.3 Drying unit connection

After the drum is unloaded, it falls into the material lifting machine, and the material is transferred to the drying equipment by the elevator. The material vaporizes the surface liquid to reach the surface after drying. The material is discharged from the drying equipment and then conveyed by the lifting machine to the weighing hopper. , After the hopper confirms the weight, it is put into the bucket and waits for galvanization.

3.4. Automatic hot galvanizing equipment

1. Once the weight is confirmed with measuring hopper, the material will be put into bucket

2. The trolley moves the bucket to zinc kettle, and the next bucket will be moved accordingly.

3. The Rotary centrifugation arm moves and rotate the bucket on line and unloading.

4. With cooling and passivation tank, after passivation, the pieces will be transferred to packing.

4. Environment protection equipment

Zinc smoke collection cover, fan, bag filter unit

Jiangsu XinLingYu Intelligent Technology Co., Ltd. is a professional company which is engaged in intelligent hot galvanizing technology research and output of services. We provide counselings including project research, planning, energy saving evaluation, EIA ; provide technical services including plant layout, processing, production management, and provide services including equipment design & manufacturing, installation and dcommissioning. Onr main products: acid mist recycling system, zinc smoke collection and treatment equipment, waste acid recycling system, flux recycling and reusing system, galvanizing line automatic transportation equipments, waste heat utilization system, energy saving and environmental protection type biomass combustion furnace.

Our co-founders are experts who has 20 years of practical experience in hot galvanizing , 10 years of experience in chemistry , 10 years of experience of intelligent manufacturing . Combined with their experience and knowledge, relying on our two leading galvanizing plants, we develop intelligent hot dip galvanizing line which subverts existing production mode.Many of our Independent R & D products have been declared the national patent.