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Microjet laser equipment is a kind of precision machining system that combines high energy laser and micron-scale liquid jet, mainly used in high-end manufacturing fields such as semiconductor, optoelectronics and medical. The core principle is to achieve sub-micron machining accuracy (up to 0.5μm) and near zero heat affected zone (HAZ<1μm) by coupling pulsed laser light (such as ultraviolet or green light) to a high-speed liquid jet (usually deionized water or inert liquid), taking advantage of the liquid's guiding, cooling and debris removal functions. In the semiconductor industry, the technology is significantly better than traditional processes, such as: cutting silicon carbide (SiC) wafers under 5μm edge breakage control, speed up to 100mm/s; When machining 3D IC through-silicon hole (TSV), hole wall roughness Ra<0.5μm, depth to width ratio of 10:1; It can also be used for GaN device gate etching and RDL window opening in advanced packages with an accuracy of ±1μm. Its unique advantages include no mechanical stress, no chemical contamination, compatibility with clean room environments, and support for femtosecond laser upgrades for nanoscale processing.
The focused laser beam is coupled into the high-speed water jet,
and the energy beam with uniform distribution of cross section
energy is formed after full reflection on the inner wall of the
water column. It has the characteristics of low line width, high
energy density, controllable direction and real-time reduction of
surface temperature of processed materials, providing excellent
conditions for integrated and efficient finishing of hard and
brittle materials.
Laser micro-water jet machining technology takes advantage of the
phenomenon of total reflection of laser at the interface of water
and air, so that the laser is coupled inside the stable water jet,
and the high energy density inside the water jet is used to achieve
material removal.
Countertop volume | 300*300*150 | 400*400*200 |
Linear axis XY | Linear motor. Linear motor | Linear motor. Linear motor |
Linear axis Z | 150 | 200 |
Positioning accuracy μm | +/-5 | +/-5 |
Repeated positioning accuracy μm | +/-2 | +/-2 |
Acceleration G | 1 | 0.29 |
Numerical control | 3 axis /3+1 axis /3+2 axis | 3 axis /3+1 axis /3+2 axis |
Numerical control type | DPSS Nd:YAG | DPSS Nd:YAG |
Wavelength nm | 532/1064 | 532/1064 |
Rated power W | 50/100/200 | 50/100/200 |
Water jet | 40-100 | 40-100 |
Nozzle pressure bar | 50-100 | 50-600 |
Dimensions (machine tool) (width * length * height) mm | 1445*1944*2260 | 1700*1500*2120 |
Size (control cabinet) (W * L * H) | 700*2500*1600 | 700*2500*1600 |
Weight (equipment) T | 2.5 | 3 |
Weight (control cabinet) KG | 800 | 800 |
Processing capability | Surface roughness Ra≤1.6um Opening speed ≥1.25mm/s Circumference cutting ≥6mm/s Linear cutting speed ≥50mm/s | Surface roughness Ra≤1.2um Opening speed ≥1.25mm/s Circumference cutting ≥6mm/s Linear cutting speed ≥50mm/s |
For gallium nitride crystal, ultra-wide band gap semiconductor materials (diamond/Gallium oxide), aerospace special materials, LTCC carbon ceramic substrate, photovoltaic, scintillator crystal and other materials processing. Note: Processing capacity varies depending on material characteristics |
Semiconductor field
The silicon carbide ingot is round
The "gentle" machining approach of Microjet laser (LMJ) technology meets the increasing quality requirements for cutting, grooving, and cutting sensitive semiconductor materials, achieving smooth vertical cutting edges, maintaining high wafer fracture strength of the material, and significantly reducing the risk of breakage.
Features:
The thermal damage area is almost negligible.
The processing cost per hour is 55% of the traditional processing
technology;
The yield exceeds 99%;
Manpower costs are one-tenth of what they are now;
Wafer slice
Features:
6-inch single wafer reduces total substrate cost by 35%; 8 times
more efficient
FRT surface topography test BOW=1.4μm
AFM surface test Ra=0.73μm
CMP can be performed directly on the wafer surface
Note: Microjet laser can be used for substrate thickness ≥250μm custom slicing
Gallium oxide slicing/scribing
For brittle materials, the microjet laser is applied without mechanical stress or ultra-high energy, which can better solve the problem of material cracking during processing.
Gallium oxide cutting without edge collapse, no cracks, no gallium ion due to high temperature liquefaction adhesion.
LTCC ceramic substrate field
The advanced technology of microjet laser is irreplaceable in this field, which can accurately achieve the ultra-high index requirements of the taper, roundness, positioning and flatness of the probe holes, and avoid the processing defects of multi-layer heterogeneous materials.
ZMSH offers microfluidic laser equipment services covering full cycle support, including:
1) Customized equipment scheme design (suitable for SiC/GaN and
other material processes);
2) Process development and parameter optimization services (provide
cutting/drilling/etching and other process packages);
3) 24/7 remote monitoring and fast maintenance (spare parts
warehouse support for key components);
4) Technical training (including clean room operation
certification);
5) Equipment upgrade services (such as femtosecond laser module
integration). Focus on the semiconductor field, promised to
increase the process yield by more than 15%, response time <4
hours.
1. Q: What is microjet laser technology used for in semiconductor
manufacturing?
A: It enables ultra-precise, low-damage cutting and drilling of
brittle materials like SiC/GaN wafers, with sub-micron accuracy and
near-zero thermal impact.
2. Q: How does microjet laser compare to traditional laser dicing?
A: It eliminates heat-affected zones (HAZ) and edge chipping while
maintaining faster speeds, ideal for advanced packaging and
thin-wafer processing.
Tag: #Microjet laser equipment, #High energy pulsed laser, #Chip
microhole, #TSV processing, #LASER MICROJET (LMJ), #Wafer dicing,
#Metallic composite, #Microjet laser technology