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Precision brass leadframe production one low tungsten steel YG15
stamping progressive die
Metal Stamping Die Capability
· Die Insert Tolerence: +/-0.005mm
· Stamping Speed: 1000SPM/min
· Tooling Life: 50-300 million times
METS Precision-Tool uses a variety of 2D and 3D cad/cam Software to
develop, design, and plan the layout of our dies. (see below for
the full software list & details). We have the resources to
build a die for any application. When high volumes of production
are expected, we can build a dependable tool with longevity in
mind. We can also produce low-cost tools for prototyping and
sampling applications. Die protection is always on our mind, and
DACO Precision-Tool can build in sensors that will help prevent
costly damage to the die.
Compound Die Stamping is the process where the die separates or
blanks the part from a steel strip in one stroke. A Compound Die
will perform multiple cuts or punches in one stroke, as compared to
multiple strokes. This is a very cost effective method for stamping
medium to high volume parts while keeping labor and die costs down.
Compound Dies are often used to stamp simpler flat parts such as
washers.
Here at METS Precision-Tool it’s our goal to design and build our
Compound Dies to exceed 100 strokes per minute to support high
volume production. We can achieve this by building in sensors and
other accessories to protect the die from damage. Cycle time is
always kept in mind when designing and building our Compound Die
tooling. We can build the die to stamp the part at the accuracy you
need.
Parts are produced when the feed system pushes (strip or coil
stock) of raw material into the Compound Die; at each stroke or
cycle a finished flat part will blanked or released from the raw
material. The feed rate of the material is determined by the size
of the part. Larger parts need more time to exit the die, where
smaller parts exit quicker allowing for faster run times.
Typically, compound dies do not require a cut-off station because
the parts are blanked through from the strip, but many times is
added to help manage scrap material. Finished parts will be removed
from the die by a knock-out and will fall onto a chute or slider
where they flow into the collection bin. The scrap will exit the
die in strip form or in piece form depending on if you’ve included
a scrap cut-off station. Scrap can be collected in bins or hoppers
on the exit end of the die
Metal Stamped Parts & Components
We stamp metal parts ranging from small precision parts, such as
electronic equipment and musical instruments, to large precision
components, including processing equipment and architectural
components that are decorative and functional. All-New Stamping has
the capability to work in quantities from prototype runs to full
production runs.
Our stock thickness for our ferrous and non-ferrous metals ranges
from 0.01mm to 2mm and the stock width ranges from 10mm to 1000mm
with pre-plated and finishing options. We also work with a complete
range of materials to offer customers a large choice in
specifications, including:
Steel
Aluminum
Stainless Steel
Plastics
Copper
Brass
Specialty Metals
Product description
Mould material | D2,DC53,YG15,YG20,SKD11/51/61,SKH-9,Cr12mov, Cr12,45#, etc. |
Product material | copper, brass, metal, stainless steel, BeCu,aluminum |
Processing methods | Forings,CNC milling and turning,Grinding,Broaching,etc. |
Processing equipment | CNC machine,Automotic lathe machine,EDM machine,Stamping lathes,Wire-cutting machine,Milling/Grinding machine,Punching/Drilling machine,Ultrasonec cleaning machine,etc. |
Detection equipment | Projector,Calliper,Height gauge,Screw gauge,Hardness gauge,etc. |
Application | Electronic:Vehicle parts,CNC machining parts,Wireless receiver metal parts, 3G/4G Modem Wireless Network metal parts,USB housing. Automotive interior parts: connector, navigation frame, car key. All kinds of connectors, digital parts. |
surface treatment | Plating,Painting,Powder coating,Anodization |
Vibration grinding,Polishing,Brushing.or according to customer’s requests. | |
Design software | PROE ,,UG,SOLIDWORK, CAD,etc. |
Cavity | Single / Multi per request |
Mould life | 1-30million shots |
Specification | Many years machining parts processing experience;Precision tolerance less than 0.001mm;Depends on customer’s requirements. |
Delivery | Normally within 7-45 days (according to customer drawing, quantity and material) special case will be sooner |
Payment terms | T/T |
Package | Wooden case or as customer's requirements |
FAQ
Q: What’s your manufacture capability?
---- We use Sodick/Charmilles to frabricate die inserts,dimension
we can do is +/-0.002mm.
Q: Can you make all the dimensions are according to our
design/samples?
---- We can guarantee that all the dimensions are made according to
your drawing/sample.Please notice that dimension tolerence we can
do is +/-0.003mm.
Q: Did the stamping die suit for my press machine?
--- The stamping die is made according to your press machine’s
specification.Before start making die parts,we will send the design
for your approval.
Q: What’s your advantage compare with other supplier’s on the
market?
---- We are stamping factory,have a team contains die
design,making,maintance and stamping production.We know how
important the good mold for stamping production.
---- All our engineers are with more than 10 years working
experience.They are more professional on precision stamping field.
---- All the die parts we made are by Slow-speed wire EDM,can
gurantee the dimension.Many of them make it by middle-speed wire
EDM/fast-speed wire EDM
Stamping die Shows: