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700mm/s Moving Speed AOI Technology for PCB Assembly AOI Inspection
Equipment,SMTfly-410 Easy to operate and multi-function AOI
Different AOI model can be placed at several quality controlling
points in SMT line such as to check 2D paste printing quality,
check component defects before reflow soldering, check PCBA quality
after reflow soldering, and DIP after wave soldering.
Novel structure and tight security;
Simple programming and debug mode, easy to operate;
Automatically identify PCB, and automatically identify if the board
is put on 180° reverse side;
Simultaneous inspection for multi-boards and inspection shift of 2
sides of board (components top and bottom) improves the inspection
efficiency;
Smart camera barcodes identify system. (The camera can identify
single-dimensional barcode and data matrix barcode);
Professional SPC analysis system, monitoring and analysis the
quality of products in real time;
Multiple machine monitoring system, can know well of all production
lines’ condition;
Remote programming and debugging make the software is more easy and
convent.
Category | Item | Specification | |
Recognition System | Inspection | Using multiple algorithms synthetically such as WIDM,Color image contrast technology,Color extracting technology similarity,two-value handing technology,OCR/OCV act | |
Camera | Color CCD camera:12/15/20um | ||
Lamp-house | Ring RGB LED flash lamp-house | ||
Image Processing Speed | 0201 Chip | <10ms | |
Per-image time | <170ms | ||
Inspection Item | Paste Printing Defects | Misaligned,Overflow,insufficient,pasting open, stain | |
Component Directs | Missing,shift,skewed,tombstone,billboard,overturned,reversed polar,wrong,damaged | ||
Solder Defects | Overflow,insufficient,short solder, stain | ||
Anti-Static Measures | Anti-static electric outlet,anti static wreath | ||
Machine | PCB size | 25*25mm-330*480mm(Customize) | |
PCB Thickness | 0.5-2.5mm | ||
PCB Warp Tolerance | <2mm | ||
Component Clearance | TOP<28MM,BOT<75MM | ||
Minimum Space Parts | 0201 chip (15um) | ||
X,Y platform | Driver | AC server | |
Orientation | <15um | ||
Moving Speed | 700mm/s |
Professional SPC statistical analysis system
Professional SPC analysis report, macro-control of the entire
production process to promote the improvement of the bad line to
reduce the incidence of adverse and improve production efficiency.
Programming the SMTfly-410 AOI system is fast and intuitive.
Operators typically take less than 30 minutes to create a complete
inspection program including solder inspection. The SMTfly-410
utilizes a standard package library to simplify training and ensure
program portability across manufacturing lines.
Advanced Fusion Lighting and newly available 9 megapixel image
processing technology integrates several techniques, including
color inspection, normalized correlation and rule-based algorithms,
to provide complete inspection coverage with an extremely low false
failure rate.
Configurable for all line positions, the SMTfly-410 automated
optical inspection system is equally effective for paste, pre /
post-reflow and final assembly inspection. Off-line programming
maximizes machine utilization and real-time SPC monitoring provides
a valuable yield enhancement solution.