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2 Ton High Efficiency Gas Steam Boiler PLC Control For Corrugator Machine
Gas Steam Boiler is package type full automatic horizontal three pass fire tube wet back structure boiler. Gas Steam Boiler can produce hot water, saturated steam or superheated steam. Gas Steam Boiler is adaptable for wide ranges of fuels such as natural gas, LPG, biogas, methane gas, diesel heavy oil etc. Gas Steam Boiler has a large corrugated furnace which have big radiate heating area and we adopted threaded smoke tube which greatly increased the boiler heat transfer efficiency. Gas Steam Boiler burners and valve groups are world famous brand from Italy and German, quality is stable and reliable.
Boiler steam capcity ranges from 0.5 ton per hour to 20 ton per hour, can widely applicable to various industries.
Gas Steam Boiler Fetures:
1. Big corrugated furnace
Adopt the advanced corrugated furnace design, the combustion
chamber with large volume. It enlarged the furnace diameter and
create a bigger radiant heat exchange area, so increased the boiler
thermal efficiency.
2.The boiler is equipped with world famous brand burners and valves
groups such as Baltur, Riello, Weishaupt, Oilon etc. , 80%
configuration, making the combustion more sufficient with lower
failure rate.
3. thread smoke tube technology
Strengthen the heat transfer and reduce the number of smoke tubes
and boiler shell size.Reduce the thermal stress at the tube end to
prevent cracking of tube sheet.
4. Wet back structure
Wet-back smoke chamber, the whole smoke chamber is inside boiler
proper, directly heating water in
boiler proper, greatly increase boiler heating efficiency. It can
also lower the temperature of back tube sheet to prevent cracking.
And also extend boiler life and reduce maintenance costs.
5.Three-pass exhausted gas flow design, ensure high temperature
exhausted gas contacting with boiler tubes adequately, reduce
exhausted gas temperature and increase boiler efficiency.
Safety System each part of the boiler is designed based on the
safety.
1.Independently developed PLC control panel, better match our
boiler operation. Siemens PLC with 10 inch touch screen and
frequency transformer, more safety and easy operation.
Safety control system:
1)Control the feed pump, burner, water level sensor and pressure
controller
2) Control the water feeding:
Automatic Alarm when the water level is high or low, safety
interlock when the water level is over-high or over-low. When the
water level is low, the boiler system will feed water
automatically, when the water level is high, the boiler will stop
feeding water. When the water level lower than 0 or over-high, the
boiler burner flame out.
3)Pressure control
Safety interlock for over-high pressure.
4)Control the smoke temperature, when the smoke temperature is
over-high, it will control the boiler alarm firstly and then the
burner flame out, the boiler shutdown.
5)The burner can switch over from large fire to small fire, control
the burner start and off automatically.
6) remote control system
Gas Steam Boiler technical parameter
Boiler model | Capacity | Pressure | Feed temp. | Steam temp. | Fuel consump. | Thermal efficiency | ||
Light oil | Heavy oil | Natural gas | ||||||
t/h | Mpa | ℃ | ℃ | kg/h | kg/h | m3/h | % | |
WNS1-1.0-Y(Q) | 1 | 1 | 20 | 184 | 65.5 | 67.3 | 84.2 | 91 |
WNS 2-1.25- Y(Q) | 2 | 1.25 | 20 | 194 | 129.6 | 132.2 | 165 | 92 |
WNS3-1.25-Y(Q) | 3 | 1.25 | 20 | 194 | 192 | 195 | 250 | 92.1 |
WNS4-1.25- Y(Q) | 4 | 1.25 | 20 | 194 | 256 | 261.9 | 323.6 | 93 |
WNS5-1.25- Y(Q) | 5 | 1.25 | 20 | 194 | 318 | 322 | 386 | 93 |
WNS6-1.25- Y(Q) | 6 | 1.25 | 20 | 194 | 380 | 390.6 | 450 | 93.2 |
WNS8-1.25- Y(Q) | 8 | 1.25 | 105 | 194 | 503 | 517 | 642 | 93.5 |
WNS10-1.25- Y(Q) | 10 | 1.25 | 105 | 194 | 628 | 643 | 805 | 93.5 |
WNS15-1.25- Y(Q) | 15 | 1.25 | 105 | 194 | 940 | 965 | 1182 | 93.5 |
WNS20-1.25- Y(Q) | 20 | 1.25 | 105 | 194 | 1250 | 1301 | 1597 | 93.5 |
Gas Steam Boiler Application field
1. Food industry: such as rice mills, noodle factory, canned
factory, juice processing factory, tomato sauce factory, beer wine
factory, etc.
2. Textile industry: textile factory, garment factory, sweater
factory, socks industry, dyeing factory.
3. Petrochemical industry: steam can be used to heat oil, to
strengthen the liquidity of oil;
4. Foam, furniture production: the steam can be used for producing
foam. When making furniture, wood needs to be dried with steam;
4. Filling block production:steam used for drying the aerated
brick;
5. Washing ironing industry: generally used in laundry, including
dry cleaning machines, dryers, washing machines, dehydration
machines, ironing machines, iron and other equipment supporting the
use;
6. Packaging machinery industry: labeling machines, sets of
standard machine;
7. Hot water boiler application: central heating for greenhouse,
hotel, hospital, school, residential area.
Gas Steam Boiler project case:
Country | Boiler model | how boiler work |
export to Cambodia | WNS15-1.25-Y(Q) | Gas oil fired steam boiler is very popular, Vietnam customer uses it for the clothes factory, Ethiopia customers uses it for food processing factory, Bangladesh customer uses it for the milk processing factory, African customer use it for the wood processing factory, etc. |
export to Tanzanian | WNS10-1.25-Y(Q) | |
export to Saudi Arabia | WNS8-1.25-Y(Q) | |
export to Sri Lanka | WNS3-1.25-Y(Q) | Coal fired steam boiler is very popular, Vietnam customer uses it for textile industry, Philippines customers uses it for wood processing factory, Bangladesh customer uses it for feed processing factory, Sri Lanka customer use it for paper processing factory, etc. |
export to Chile | WNS2-1.0-Y(Q) | |
export to Bangladesh | WNS4-1.25-Y(Q) | Fire tube steam boiler, fuel can be natural gas,lpg,cng,light oil, heavy oil. This model boiler can be used for textile factory,very convenient and easy-operation. Our boiler can ensure 100% running safety and no-problem working. Some of of customer use it for food making, like rice mill, wine factory, sauce making factory,etc. There are many production technology process, need steam boiler to carry out. |
gas steam boiler system and auxiliary list
Number | Item | Brand | Number | Item | Brand |
1 | Boiler proper | Yuanda | 6 | Water Softener | USA Fleck |
2 | Burner | Baltur, Riello, Oilon | 7 | Steam Header | Yuanda |
3 | Electric Control Cabinet | Yuanda | 8 | Chimney | Yuanda |
4 | Economizer | Yuanda | 9 | Deaerator | Yuanda |
5 | Water Pump | Grundfoss | 10 | Valves&Instrument | Gaoshan |
Inspection & Testing
Making following test before delivery.
1 Hydraulic test, ensure the standard working pressure and safety.
2 100% X-ray NDT (non-destructive inspection) report of steel
plate, tube and welding rod, to ensure the quality of the entire
boiler.
Supervision of Gas Steam Boiler Installation and Commissioning Service
Supervision of installation and commissioning the equipment within
delivery scope is available byour service team. But the Buyer will
be only in charge of:
1.The round air-tickets costs from Zhengzhou city to project site.
2.Board and lodging of seller’s workers for the entire period at
the end-user’s site.
3.Necessary communication cost.
4.Service fee of Seller’s worker: USD 100/day/person, for the
entire period at the end-user’s site. This quotation excludes all
consumables during erection, commission and trail run, like
instrument, common tools, installation auxiliaries and oil etc.