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Multi screw PVC Plastic Pelletizing Machine High Torque Pelletizing Line
Application: | PVC | Depth Of Nitration Case: | 0.5mm - 0.8mm |
Hardness Of Nitration: | 950-1020HV | Linearity Of The Screw: | 0.015mm |
Materials: | 38CrMoAIA, 9Cr18MoV | Product Name: | Planetary Roller Extruder |
Summary:
Planetary Extruder overcomes the liminations of single screw and
twin screw extruders,has many outstanding advantages.
It is very suitable for PVC material’s processing and production.
Due to the developing of the design and manufacturer,Planetary
Extruder can gain the better performance, Accommodate more
applications,and reduce the cost of equipment and products. Thereby
obtains better economy.
Specifications:
1. Materials: 38CrMoAIA, 9Cr18MoV
2. Application:PVC
3. Depth of nitration case:0.5-0.8mm
4. Hardness of nitration: 950-1020HV
5. Fragility of nitration: Less than grade 1
6. Roughness of the surface:Ra 0.4um
7. Linearity of the screw:0.015mm
8. Chromium-plating layer thickness:0.03-0.08mm
9. The surface hard chromium plating hardness after
nitrogenation:>=950HV
10. Guarantee: Common Nitrided: approx 2 years Bimetallic : much
longer life time
Features:
1) The "PRE", a series of planetary roller extruders, experiences
rolling and extrusion in configuration that a planetary screw is
inter-engaged at a centerof a main SCREW and BARREL which are
screwed in a shape of helical gear at 45 degree.
2) The planetary screw revolves and rotates on its axis, in order
to employ various resin.
3) The extruder is special and applied to various product and mass
production.
4) In special, because the extruder supplies the rolling and
extrusion through space of the inter-engagement, it may plasticize
the resin at a low temperature.
5) Through the inter-meshing action of the toothed planetary roller
system just one single revolution of the main spindle suffices to
roll out the plasticmelt as many as 1, 100 times, ensuring optimum
plastification, homogenization and dispersion.
6) The "PRE" is a low-temperature forming extruder which may
produce produces without any change of properties owing to its
low-temperatureforming and homogenizing.
7) Combined rolling and extruding action: Through the inter-meshing
action of the toothed planetary roller system just one single
revolution of the mainspindle suffices to roll out the plastic melt
as many as 1, 100 times, ensuring optimum plastification,
homogenization and dispersion.
8) Compared with other extruder designs, this system increases the
contact surface of the melt by up to five times.
9) Low-cost formulation: The optimum heat-exchanging effect created
by the large contact surfaces of the planetary roller system in
conjunction withshort residence time of the melt helps to achieve a
considerable reduction in formulation costs. Costly stabilizers and
lubricants are reduced to a minimum.
10) Self-cleaning feature: Since all toothed components of the
machine constantly inter-mesh, no residual material is left in the
machine when changing over from one formulation to another. The
system is change-over from one color to another, results in no more
than 5kg of scrap.
Applications:
Planetary Extruder Mainly used in the production below:
1. Rigid PVC sheet calender line
2. PVC Card calender line
3. Soft PVC film calender line
4. PVC pelletizing line
5. Cables coating
Parameter:
Used Resin | PRE125 | PRE150 | PRE170 | PRE190 | PRE220 | PRE255 |
Driving power | 55 | 75 | 90 | 132 | 200 | 250 |
Speed of the main screw(rpm) | 60 | 60 | 60 | 60 | 60 | 60 |
Stuffy power(kW) | 0.75(AC) | 0.75(AC) | 1.5(AC) | 11(DC) | 11(DC) | 11(DC) |
Stuffy speed(rpm) | 2-87 | 2-87 | 2-75 | 2-75 | 2-75 | 2-75 |
Competitive Advantage:
1) Better performance
2) Long usage life
3) Good production stability
4) Reasonable design
5) High precision mold
6) Adopts AC frequency conversion technology
7) Uses imported electric components
8) Product characteristics:
a) Good foam
b) Smooth surface
c) Antibacterial
d) Wearable
e) Antistatic
f) Insulate
9) Widely used for agriculture and industry
10) Large marketing potential
commercial terms
1. Payment: 30% by T/T as advance payment, balance(70%) by T/Tbefore shipment
2. Lead Time: 60 days after receiving the advance payment
3. Transportation: container, simple package ( PE film, salver)
4.Warranty period: From the day of the use of the machine in the buyer’s factory:
(1) The mechanical Parts: 12 months
(2) The electrical Parts: 6 months
5. Installations and Commissioning
(1) Up to date commissioning has been made before shipment
(2) Overseas Commissioning and charges
one or two technicians will be sent to the buyer to guide the installation and commissioning of the equipment if the customer requests.
Customers pay the charge of our technicians.
(1) Round-trip Airplane Ticket
(2) Charges of transportation, accommodation and communication
(3) The allowance for the technicians is USD 80 per day for one person.
(4) An interpreter is needed.
6. Spare parts:
Spare parts for one year are needed for the customers, and we suggest that customers should buy the spare parts. (Fittings list will be provided.)
7. English manual, Figuration drawing, and footing drawings are provided.