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Skymen offers multi-step aqueous ultrasonic cleaning, high purity deionized water rinse, multi-frequency variable power ultrasonic and hot air drying to clean organic residues to ppb (parts per billion) levels and remove down to 0.1 microns.
The process has been established for high-spec, high-volume cleaning applications including base casting, top cover, computer disk drive (HDD) components such as head stack assemblies (HSAs) for the world's leading hard disk drive manufacturers.
Multi-head Autotrans automation with pick-and-place operations allows each Autotrans head to release baskets in process tanks while performing other transfers. Autotrans Program Intelligence continuously monitors basket position to maximize throughput and system integrity.
Automatic Ultrasonic Cleaner's Cleaning Specification:
1 | Model | JTM-3096AD | |
2 | 1st Chamber | Function | Ultrasonic cleaning + Filter+ Hot water cleaning |
Ultrasonic Frequency | 28/40kHz (other frequency can be customized) | ||
Tank Material | SUS 304 (SUS 316 can be customized) | ||
Thickness of tank | 2mm | ||
Inner tank dimension | 700*500*500mm | ||
Tank Capacity | 175L | ||
Transducer | 48pcs | ||
Ultrasonic Power | 2400W | ||
Heating Power | 6000W | ||
Time setting of Ultrasonic | 0~99 hours | ||
Temperature setting | Room temperature ~ 95°C adjustable | ||
Drain value | Yes | ||
Water inlet/outlet | Yes | ||
Filter | 1 set, connect with 1st tank | ||
Size of filter tank | 500*300*300mm | ||
Filtet element precision | 5/10μ | ||
Generator | 1pcs | ||
Generator power control | 2400W | ||
Basket | Yes | ||
Basket load | 150KG | ||
3 | 2nd Chamber | Function | Ultrasonic cleaning + Bubbling + Hot water cleaning |
Ultrasonic Frequency | 28/40kHz (other frequency can be customized) | ||
Tank Material | SUS 304 (SUS 316 can be customized) | ||
Thickness of tank | 2mm | ||
Inner tank dimension | 700*500*500mm | ||
Tank Capacity | 175L | ||
Transducer | 48pcs | ||
Ultrasonic Power | 2400W | ||
Heating Power | 6000W | ||
Time setting of Ultrasonic | 0~99 hours | ||
Temperature setting | Room temperature ~ 95°C adjustable | ||
Drain value | Yes | ||
Water inlet/outlet | Yes | ||
Bubbling system | Yes, air compressor is provided by user | ||
Generator | 1pcs | ||
Generator power control | 2400W | ||
Basket | Yes | ||
Basket load | 150KG | ||
3 | 3rd Chamber | Function | Hot air drying tank |
Inner tank dimension | 600*500*450mm | ||
Turbines power | 750W | ||
Dryer power | 3000W | ||
4 | Working way of machine | Working way | Full automatic |
Loading and unloding platform | Yes | ||
Moving way of basket | By mechanical arm | ||
Control way | PLC touch screen | ||
5 | Warranty | 1 year warranty for spare parts, all life technical support | |
6 | Certificate | CE, RoHS; FCC, REACH | |
7 | Production time | 35 working days after deposit |
Automatic Ultrasonic Cleaner's Cleaning Process(cleaning direction: from left to right)
Loading table - Ultrasonic cleaning - Rising cleaning - Hot air drying - Unloading table
Automatic Ultrasonic Cleaner's Working Way
The entire process of placing the baskets in the cleaning tank, removing the baskets, and moving the baskets between the tanks is done automatically by a single-arm manipulator. The ultrasonic cleaning machine has 3 working tanks and 1 loading and unloading station, a total of 4 stations.
Automatic Ultrasonic Cleaner's Same Series With Different Size for Your Choice:
Model | Size of every tank | Tank Volume | Ultrasonic Power | Heating Power of Ultrasonic tank | Heating Power of drying tank | Transducer |
L*W*H (mm) | (L) | (W) | (W) | 750W | (pcs) | |
JTM-3024AD | 500X300X250 | 38L*3 | 600W | 1500W*2 | 750W | 24pcs |
JTM-3036AD | 500X350X300 | 53L*3 | 900W | 1500W*2 | 750W | 36pcs |
JTM-3048AD | 550X400X350 | 77L*3 | 1200W | 3000W*2 | 750W | 48pcs |
JTM-3060AD | 550X450X400 | 99L*3 | 1500W | 3000W*2 | 750W | 60pcs |
JTM-3072AD | 600X500X450 | 135L*3 | 1800W | 4500W*2 | 750W | 72pcs |
JTM-3096AD | 700X500X500 | 175L*3 | 2400W | 6000W*2 | 750W | 96pcs |
JTM-3120AD | 800X600X550 | 264L*3 | 3000W | 6000W*2 | 750W | 120pcs |
JTM-3144AD | 1000X600X600 | 360L*3 | 3600W | 9000W*2 | 750W | 144pcs |
JTM-3216AD | 1000X900X600 | 540L*3 | 5400W | 18000W*2 | 1100W | 216pcs |
JTM-3288AD | 12000*1000*800 | 960L*3 | 7200W | 24000W*2 | 1500W | 288pcs |
Images:
Automatic Ultrasonic Cleaner's Features
Comparing with the traditonal ,ultraosnic cleaner could remove
dirt, oils, lubricants, carbon, and
other types of grime that build up on objects . Grooves, internal
passageways, hidden cornors ,
seals, and other hard to reach areas are cleaned easily,
eliminating hours of disassembling and
reassembling complex parts. Saving time and Cost.
Why Ultrasonic Cleaner ?
Cavitation, the collapse of millions of tiny bubbles created by ultrasonic vibrations, releases high energy and enormous cleaning power. This cleaningaction gently and thoroughly removes dirt, oil, and contaminants from every surface in contact with the cleaning fluid. Because the liquid can penetrateinto very small crevices, ultrasonic cleaning can clean intricate items that cannot be cleaned by hand.
Automatic Ultrasonic Cleaner's Application:
Electronic
factory,utensil,hardware,machinery,communication,biological,mdical
instrument,glasses,optical,textile,auto parts,ships,aviation,mining
area,commercial cleaning
Kitchen industry, medical industry, electronic factory, molding
factory, car workshop, diesel workshop, car industry, scientific
laboratory, university, dental clinics, eyeglass shop, hardware
tools shop.
Automatic Ultrasonic Cleaner's Warranty:
1 Year warranty & lifetime technical support for Skymen ultrasonic cleaner.
If any technical problem during warranty time, replacement parts
will be sent free of charge. And technical support is also
available after 1 year.
Automatic Ultrasonic Cleaner's Cleaning Effect:
FAQ:
Q: What frequency is better for my parts?
A: Frequency is suggested based on pollutants in the objects.
28kHz frequency is stronger, better for car/motor/truckessel parts
clean (remove oils, grease, pastes, etc. )
40kHz is better for pcb boards, electronic parts, etc.
Higher precision goods, higher frequency.
Q: Can ultrasonic cleaning damage parts?
A: Although the effect of thousands of implosions per second is
very powerful, the cleaning process is safe. No damage to your
daily objects.
Q: What cleaning solution should I use?
A:A large variety of different formulas designed for specific
applications. Proper selection is crucial for acceptable cleaning
activity and to prevent unwanted reactions with the workpiece.
Q: Is rinsing after cleaning cycles?
A: Rinsing is recommended to remove any chemical residue that could
be harmful to the part. Details can be rinsed right in your
ultrasonic cleaner or in a clean water bath or in a separate sink
tap, distilled or deionized water.
Company's Introduction
Shenzhen Skymen Cleaning Equipment Co., Ltd. is a large-scale manufacturer, a national high-tech enterprise, established in 2007. With more than 200 employees and factories, we specialize in the research and development of ultrasonic equipment and cleaning solutions for more than 15 years. The area is 20,000 square meters.
Skymen has two factories, one in Shenzhen and one near Hong Kong. The other is in Shaoguan City, Guangdong Province, China.
There are more than 120 patents and certificates. Our product range includes household ultrasonic cleaners, commercial ultrasonic cleaners, ultrasonic vibrating rod series, ultrasonic vibrating disc series, large-scale hydrocarbon cleaning equipment PLC, large-scale ultrasonic vacuum cleaning equipment, etc.
Products include CE, FCC, PSE, KC and other safety certification, ROHS, PAHS, REACH, SCCP environmental certification, and passed the factory audit BSCI, ISO9001 quality control system.