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53L Industrial Ultrasonic Cleaner For Plastic Mold Injection Mold Die Casting Mold

53L Industrial Ultrasonic Cleaner For Plastic Mold Injection Mold Die Casting Mold

Brand Name:Skymen
Certification:RoHS, CE, FCC, SGS
Model Number:JP-180ST
Minimum Order Quantity:1
Delivery Time:In Stock
Payment Terms:T/T
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Location: Shenzhen Guangdong China
Address: Floor 1st & 2nd, Building 3, Tanggang Taifeng Industrial Park, Dawangshan Community, Shajing Street, Bao'an District, Shenzhen
Supplier`s last login times: within 14 hours
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Product Details Company Profile
Product Details
Plastic Mold Injection mold hardware Die casting mold 53L ultrasonic cleaner
Product Overview
Mold ultrasonic cleaning
The process of cleaning injection mold components via ultrasonic bath offers significant advantages over traditional manual scrubbing. The use of abrasive techniques, of any kind, is detrimental to the tool surface, especially those that are highly finished. The ultrasonic method does not invade the surface of the steel the way conventional friction-based methods do. Ultrasonic cleaning uses a system called cavitation—the rapid forming and collapsing of millions of very small bubbles in a bath of water and suitable biodegradable cleaner. Although tiny, these little bubbles are tenacious fighters and will work their way into and around all mold-component surfaces—crevices, grooves, channels, blind holes … The ultrasonic process has proven itself to be extremely effective in removing the residues and contaminants from mold releases, burnt resin, and vent outgas without harming the surface of the steel. The ultrasonic cleaning cycle takes 20 minutes for most applications, with additional time or cycles required for molds running high-temperature/gassy resins. Certain performance-enhancing additives (flame retardants or talc filler, for example) can also be detrimental to good mold-steel health without regular cleaning.
Features at a Glance

Application for different items

1. Plastic injection mold
2. Die casting mold
3. Ceramic mold
4. Roller die mold
5. Glass mold
6. Rubber mold
7. Casting mold
8. Car mould
9. Hardware metal mold
10. Precision mould
11. Smelting mould
12. Extrusion Die mould
13. Blanking die Cavity mold etc

Benefits

1. Easy control.
2. Long life span
3. Economy of space
4. Minimal pollution for working place
5. No disassembly in transport
6. Transported in a 40ft container
7. Saving detergent
8. Saving water
9. Saving labor
10. Saving time
11. Thoroughly cleaning
12. Safety for workers
13. Friendly to environment

Unique selling points

1. (Waste) water savings
2. Higher cleaning level
3. Noise reduction
4. Cleaning speed
5. Safety level
6. Environmental aspects
7. Staff expenses savings
8. Energy savings
9. Maintenance costs savings
10. Minimal damage to items
11. With Oil skimmer and separator
12. With Overflow tank
13. With hydraulic lifting system
Products Description
Specifications of Ultrasonic Cleaner 50L for mold
Model name
JP-180ST
Working vessel Dimensions
20 x 14 x 12 inch / 500 x 350 x 300 (LxWxH).
Cleaning tank capacity
14 Gallon / 53 Liter
Machine dimensions
30 x 21 x 29 inch
Material
all-stainless steel 304.
Can be SUS 316
Total ultrasonic energy
max. 900 W
Ultrasonic generator
Inside machine
Transducer frequency
28 kHz or 40 kHz; other frequency 20 kHz, 68 kHz, 80 kHz, 132 kHz is available
Ultrasonic transducer power
ultrasonic power 18pcsx50W = 900W.
Ultrasonic mode
3 cleaning stages, at 100%, 80% and 60%, in this mode the transducer power will randomly be switched for approx. 20% or 40% of the transducers, in order to realize a quicker cleaning process. in this mode cleaning nonferrous metals, like aluminium (attention to the kind of applied detergent), copper and brass is also possible
Heater
1.5 kW, electric.
temperature approx. 20-95°C, in combination with ultrasonic power
Cover
for covering the cleaning tank top, with handle
Leveling
4 manually adjustable wheels for moving machine easily
Basket
on behalf of safe positioning of parts; max. permissible weight 100 kg
Control
by means of a PLC.
Power supply
110V or 220V, single phase
Shipment
Wrapped by film in plywood case
Oil skimmer and separator
Option, on behalf of removal of floating contaminants
Details Images

53L Industrial Ultrasonic Cleaner For Plastic Mold Injection Mold Die Casting Mold

Characteristics

Ultrasonic activity operates on similar principles to sound waves. As electrical energy is transferred to mechanical energy, it causes positive and negative pressure waves that generate microscopic bubbles that form on all surfaces throughout the component being cleaned. But these are no ordinary bubbles. The air bubbles in the fluid in ultrasonic cleaning equipment implode when they come into contact with a solid surface. This effect is known as cavitation. When the air bubbles implode, a powerful jet of fluid is created which comes into contact with the surfaces of the objects being cleaned at extremely high pressures and temperatures. This dynamic effect separates contaminants from all surfaces without damaging the object in any way. These micro-jet shock waves, combined with special ultrasonic cleaning solvents, remove bitumen, heavy oils, fats lime scale deposits and other (chemical) waste products in refineries much faster and more thoroughly than conventional methods (high pressure,steam, mechanical and chemical cleaning).
Usage: The system is developed to generate a faster and higher cleaning level by means of ultrasonic power, in combination with specialized chemicals (degradable). Due to the microscopic level a perfect inner and outer penetration will be created.
Application
53L Industrial Ultrasonic Cleaner For Plastic Mold Injection Mold Die Casting Mold
Same Series Machine List
Model No.
Inner Tank Dimension
Tank Volume
Ultrasonic Power
Heating Power
JP-120ST
20 x 12 x 10 inch
10 Gallon
600W
1500W
JP-180ST
20 x 14 x 12 inch
14 Gallon
900W
1500W
JP-240ST
22 x 16 x 14 inch
20 Gallon
1200W
3000W
JP-300ST
22 x 18 x 16 inch
25 Gallon
1500W
3000W
JP-301ST
32 x 12 x 16 inch
26 Gallon
1500W
3000W
JP-360ST
24 x 20 x 18 inch
36 Gallon
1800W
4500W
JP-480ST
28 x 20 x 20 inch
46 Gallon
2400W
6000W
JP-600ST
32 x 24 x 22 inch
70 Gallon
3000W
6000W
JP-720ST
39 x 24 x 24 inch
95 Gallon
3600W
9000W
JP-840ST
59 x 28 x 16 inch
111 Gallon
4200W
15000W
JP-960ST
47 x 20 x 32 inch
127 Gallon
4800W
15000W
JP-1108ST
39 x 35 x 24 inch
143 Gallon
5400W
18000W
JP-1120ST
39 x 32 x 32 inch
169 Gallon
6000W
21000W
JP-1132ST
39 x 39 x 32 inch
211 Gallon
6600W
24000W
JP-1144ST
47 x 39 x 32 inch
254 Gallon
7200W
24000W
JP-1180ST
47 x 39 x 39 inch
317 Gallon
9000W
36000W
JP-1192ST
47 x 47 x 39 inch
380 Gallon
9600W
36000W
JP-1216ST
59 x 39 x 39 inch
369 Gallon
10800W
36000W
JP-1288ST
79 x 47 x 32 inch
507 Gallon
14400W
36000W
JP-1360ST
78 x 47 x 39 inch
634 Gallon
18000W
36000W
JP-1432ST
79 x 59 x 47 inch
951 Gallon
21800W
36000W
JP-1576ST
98 x 59 x 47 inch
1189 Gallon
28800W
36000W
JP-1648ST
118 x 59 x 47 inch
1427 Gallon
32400W
36000W
JP-1720ST
157 x 63 x 39 inch
1691 Gallon
36000W
36000W
JP-1936ST
138 x 63 x51 inch
1923 Gallon
46800W
36000W
JP-11152ST
98 x 79 x 67 inch
2245 Gallon
57600W
36000W
JP-11224ST
126 x 79 x 59 inch
2536 Gallon
61200W
36000W
JP-11368ST
315 x 47 x47 inch
3043 Gallon
68400W
36000W
JP-11512ST
315 x 63 x 63 inch
5410 Gallon
75600W
48000W
Other inner tank size and tank capacity can be customized
Cleaning Effect
Cooperated with CRRC in 2021
In April 2021, Skymen Group will join hands with CRRC again through third-party cooperation. This is the best proof of Skymen Group's strength. In fact, this is not the first time the two sides have cooperated. As early as 2017 to the present, during the period Skymen Group has provided CRRC with cleaning technology solutions and cleaning equipment for many times, and is grateful to CRRC for its recognition and trust. This time, we will provide cleaning needs of spare parts based on motor vehicle maintenance, such as: cleaning couplings, clamps, gearboxes, valve seats and other spare parts. A set of intelligently controlled automatic ultrasonic cleaning equipment was manufactured to meet the needs of CRRC's intelligent cleaning.
Cooperated with HITACHI in 2021
Skymen Group and Hitachi Group announced a strategic cooperation in 2021 to provide them with intelligent cleaning technology solutions for precision hardware, and help accelerate the production efficiency and cleaning needs of workpieces. During this period, Skymen cleaning technology was strongly recognized by Hitachi Group. Skymen believes that the promotion of intelligent cleaning equipment in China should be developed towards a broader space, and at the same time, it will also transform technology into realistic productivity and add new momentum to China's industrial economic upgrade.
China 53L Industrial Ultrasonic Cleaner For Plastic Mold Injection Mold Die Casting Mold supplier

53L Industrial Ultrasonic Cleaner For Plastic Mold Injection Mold Die Casting Mold

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