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CE 800 Gallon Large Ultrasonic Cleaning Machine For Reactor TFCF
Ultrasonic Cleaning Machine For Reactor
The reaction kettle is resistant to high temperature, corrosion,
abrasion, and has strong production capacity. It is a container for
physical or chemical reactions. It is widely used in medicine,
dyes, petroleum, chemical, food and other industries to achieve
process evaporation, heating, and cooling. And other functions, it
is used to complete the process of vulcanization, nitration,
hydrogenation, alkylation, polymerization and condensation reaction
equipment. After the reactor is used for a period of time, it will
become fouled, reduce the heat exchange performance, increase the
reaction time, and aggravate the corrosion of the reactor
equipment, so the reactor must be cleaned. The commonly used
cleaning methods for reactors include chemical cleaning and
mechanical cleaning.
Chemical cleaning
Choose the appropriate cleaning agent according to the dirt
components in the equipment. This method can clean thoroughly and
quickly remove dirt. However, it may cause corrosion to the
equipment. This method is suitable for soft and thin dirt.
Mechanical cleaning
Use high-pressure water through the nozzle to flush and remove
dirt. The cleaning cycle is long and time-consuming, but it will
not cause equipment corrosion and can effectively clean hard dirt.
Suitable for hard and thick dirt.
Chemical + mechanical cleaning method
Ultrasonic cleaning machine cleaning plus mild chemical cleaning
agent can achieve the effect of quickly peeling thick dirt, and
will not corrode the reactor equipment, will not cause damage to
the equipment, and the cleaning efficiency is high.
Detailed Specification of this machine:
1 | Model | JP-1432ST | |
2 | Parameter | Function | Ultrasonic cleaning |
Ultrasonic Frequency | 28/40kHz (other frequency can be customized) | ||
Tank Material | SUS 304 (SUS 316 can be customized) | ||
Thickness of tank | 3mm | ||
Inner tank dimension | 2000*1500*1200mm | ||
Tank Capacity | 3000L | ||
Transducer | 432pcs | ||
Ultrasonic Power | 21600W | ||
Heating Power | 63000W | ||
Time setting of Ultrasonic | 0~99 hours | ||
Temperature setting | Room temperature ~ 95°C adjustable | ||
Drain value | Available | ||
Water inlet/outlet | Available | ||
Generator | 12 sets | ||
Generator power control | 1800W | ||
Generator shelf | Available | ||
Basket | Available | ||
Basket load | 600KG | ||
3 | Packing | Overall size | 240*170*210cm |
Packing size | 250*190*230cm | ||
Packing detail | By wooden case(No logs, free of fumigation) | ||
N.W/G.W | 800KG/900KG | ||
4 | Power supply | 380V 3 phase; 220V 3 pahse; 415V; 600V | |
5 | Warranty | 1 year warranty for spare parts, all life technical support | |
6 | Certificate | CE, RoHS; FCC, REACH | |
7 | Lead time | 20~30 working days after deposit |
7 | Optional functions | Filtration cycle system | Available; capture dirty water, recycle clean water |
Lifting system for basket | Available; take the basket up and down | ||
Dunking system | Available; Speed up cleaning | ||
Bubbling | Available; need to connect air compressor | ||
Electrolysis | Available; For cleaning more complex structure mold | ||
Cooling system | Available; To cool down inflammable and explosive | ||
Constant temperature | Available; | ||
Roller barrel | Available; for clean coins and big quantity parts | ||
Anti-explosion electric box | Available; | ||
Deionized(DI) water | Available | ||
Double/Multi frequency | Available; 28/40/20/68/80/132KHz | ||
Other funtions | Negotiate via email |
Other size and capacity for reference:
Product show:
Cleaning effect show:
Skymen Cleaning Equipment Shenzhen CO., Ltd.
Daily maintenance
1. Pay attention to the explosion-proof distance when installing
the reactor. Multiple sets of reactor equipment need to be placed
separately to ensure good ventilation.
2. When choosing heat transfer oil, be sure to choose the
corresponding model, and no water can be added.
3. After the reactor is installed, the nitrogen pressure must be
maintained first to ensure that there is no leakage before starting
work. If a leak is found, use soap foam to find the leaking point
of the nozzle and pipeline. After finding the leaking point,
release the gas and tighten it, and then maintain the pressure with
nitrogen.
4. Metal rupture discs cannot be adjusted at will. After the metal
rupture disc is blasted, it needs to be replaced with a new metal
rupture disc. When replacing metal rupture discs, pay attention to
the convex surface of the rupture disc.
5. After the reaction is completed, cool down, and discharge the
gas in the kettle to the outside through the pipeline, so that the
pressure in the reaction kettle is reduced to normal pressure. Note
that it cannot be disassembled under pressure. Then loosen and
remove the main bolts and nuts, remove the kettle cover and place
it on the bracket, and pay attention to protecting the sealing
surface when removing the cover.
6. When cooling down, use water for internal cooling and avoid
rapid cooling to prevent excessive temperature difference from
causing cracks in the cooling coil and the kettle body. During the
working process, the temperature in the reactor is higher than
100℃, and the water jacket and magnetic stirrer between the cover
of the reactor need to pass cooling water. The water temperature is
less than 35℃ to prevent the magnetic steel from being
demagnetized.
7. When using the reactor, you need to close the refrigerant inlet
valve, drain the refrigerant in the pot and jacket, then input the
material, turn on the stirrer, then turn on the electric heating
power and steam valve, turn off when the required temperature is
reached, then turn off the stirring Device. After finishing, drain
the remaining condensed water in the pot and jacket, rinse with
warm water to remove the materials, and then use alkaline water to
clean the inner wall of the container. When the boiler is empty,
the steam valve and electric heating power supply shall not be
opened, and the steam pressure shall not exceed the rated working
pressure.
8. After the operation is completed, pay attention to the cleaning
of the inside of the kettle. Use a cleaning solution to remove the
residues on the reaction kettle and the sealing surface. Frequent
cleaning is required to keep it clean. It is forbidden to clean
with rough surface items.
9. Always pay attention to the working conditions of the entire
reactor equipment and reducer, and replenish lubricating oil in
time.
10. The electric heating medium oil must be replaced every six
months.
11. Regularly check the safety valves, distillation holes, electric
heating rods, pressure gauges, and electrical instruments in the
jacket and pot cover and other parts, and repair them in time if
they are found to be faulty.
12. When the reactor is not in use, wash the pot body frequently
and clean the inner and outer walls of the container with warm
water to keep it clean and make the equipment more durable