Tunnel industrial washer system， SX-6016M/SX-6013M

CLM

Equipment integration supplier for high level laundry factory

Tunnel industrial washer system

Large batch---- 26-30 batches per hour

Low water consumption----The minimum water consumption of linen per kg is 6.3KG

Low breakage rate----Less than 3 parts per million

Saving electricity----Electricity consumption is less than 80KV per hour

Saving labor----Only one person to operate

The general introductions of CLM tunnel washer:

CLM tunnel washer system is high efficiency, used the integrated washer system, can realized one person loading, automatic and continuous washing, drying, automatic discharge programs. It combines with loading system, tunnel washer, press system, convey system and drying system.

CLM tunnel washer continuous washer system pursue:

The higher capacity

The higher press and dewatered rate

The faster drying time

More stable operation

The lower water, electricity, steam consumption

The lower damage rate of linen.

1.Tunnel washer

The main technical characteristics of tunnel washer machine:

1.PLC control system, industrial grade touch screen, can be connected with internet, can realize remote trouble shoot, remote software program update; Each module can be operated independently to avoid production stop when one module has fault.

2.Bottom transmission way reduce linen transmission congestion and damage.

3.Heavy duty structure design, inner compartments, outer compartment material is thicker and stronger than other European brands; The base frame adopt H steel structure.

4.The inner compartments will be processed by fine machining after welding by professional lathe machine. The whole main compartments beat tolerant controlled within 3mm to assure the safety sealing and lower noisy during running.

5.All electrical, pneumatic components, seal, electronic components adopt Germany and Japan brands.

The inner compartments of tunnel washer are processed by fine machining

(1)The inner compartments of tunnel washer is processed by lathe machine with fine machining, the whole inner compartments beat tolerant controlled within 3mm.

(2)Effective assured the safety sealing of tunnel , lower noisy during running.

2.The base frame structure of tunnel washer is durable.

(1)Adopt heavy duty structure design with 200H steel.

(2)The whole frame is treated with hot zinc plated, good anti-corrosion effect, guarantee long years.

3.Three points support of tunnel washer is transmission structure designed.

(1)The length of tunnel washer with 16 compartments is nearly to 13m, the tunnel washer with 2 points support transmission structure, it wil have the condition of intermediate downward and deformation under the condition of transportation and long time loading operation.

(2)CLM tunnel washer adopt 3 points support transmission structure design, which effective avoid the possibility of intermediate downward and deformation under the condition of transportation and long time loading operation.

4.Unique electrical cabinet design

(1)The main motor of CLM tunnel washer is set at the back of the electrical pneumatic cabinet, the whole electrical pneumatic cabinet can be turned and opened.

(2)Unique design, it is convient for the main motor maintenance , easy maintenance .

5.The patented design of filter unit

(1)The filter unit for the CLM tunnel washer is standard configuration.

(2)Effectively filter the lints in circulating water, ensure the use of circulating water, guarantee the washing quality

2.Dewatering pressor

Main technical characteristics:

1.Adopt frame structure design, more firm and durable than other brand structure dewatering machine.

2.Presses basket adopt 304 stainless steel material with good quality, the thickness is reach to 26mm, special process with precision machining, more firm and durable.

3.The maximum pressure of water bag is reach to 63Pma, can make the drying time more faster, saving more energy.

4.The hydraulic system adopt modular, integrated design, the electro-hydraulic proportional pump adopt USA PARK, low noisy, saving energy, low heating.

5.Modular PLC control, operator can programme and monitor the running state of equipment by graphical operation interface.

6.All electrical, pneumatic components and water bag are all adopt Germany, Japan brands.

1. Patented heavy frame structure design

(1)Heavy frame structure design, more firm and durable.

(2)The maxminum pressure of water bag is up to 63BAR, the most highest in the industry.

2.The main oil cylinder is more stronger

(1)Provided by the famous and professional oil cylinder manufacturer

(2)The diameter of oil cylinder is reach to 400mm, it is much stronger which compared with the larger diameters from others.

3.Hydraulic system

(1)Adopt modular, intensification design, compact structure, reduce the oil cylinder pipes connection, reduce leakage points.

(2)The electro-hydraulic proportional pump adopt USA PARK, low noisy, saving energg, low heating.

(3)All valves, pumps, pipelins are all adopted imported brand, high pressure design, the maximum working pressure is up to 35Mpa, make the equipment running smoothly, ensure the pressor effects.

4.Durable presses basket

(1)Adopt 304 stainless steel material with high quality

(2)The wall thickness of presses basket is reach to 26mm, special process with fine machining, more firm and durable.

3. Tumbler dryer

Main technical characteristics:

1.The internal drum adopt the drive way of no shaft with roll, ensure the transmission accurate, stable, positive and reverse rotation.

2.The internal drum adopt 6 mixing bars design, improve the turnover frequency of linen, reduce the entanglements.

3.Adopt stainless steel heater with high power, the heating efficiency is more faster, layered design, reduce the maintenance cost.

4.The inner steam pressure of tumbler drying is 0.7-0.8Mpa, and the drying time is within 23 minutes.

5.Patented hot air around flow , no need people to cleaning, avoid the air unsmoothness, improve the drying efficiency.

6.There are two kinds of models for selection, steam heating and gas heating

Unique internal drums design

(1)Adopt 6 mixing bars design, improve the turnover frequency of linen, make the drying efficiency more higher.

(2)The halftone of internal drums adopt square holes structure, the opening hole rate is reach to 64%, the common dryer adopt round hole, the max opening hole rate is 54%

2.The transmission of internal drum

(1)The internal drum adopt the drive way of no shaft with roll, ensure the transmission accurate, stable, positive and reverse rotation.

(2)The driving roll is Swiss brand with rubber.

The design about heat keeping of external cylinder

The external cylinder insulation adopts 100% pure wool felt, which is good for heat preservation, prevent the heat emission.

4.Heater

(1)Adopt stainless steel material, 3 layers design, can bear the maximum pressure is 1Mpa.

(2)The discharge valve adopt TLV from Japan, good effects , saving energy

4. Loading conveyor

The main technical characteristics

(1)Adopt automatic weighing system.

(2)Loading inlet is set in the space of the ground 70cm high, easy loading, humanization design.

(3)All electrical and pneumatic components adopt German, Japan brands.

5. The shuttle conveyor

The main technical characteristics

(1)Adopt gantry frame structure design, strong structure, stable operation.

(2)Adopt double layers structure design, convey efficiency is more higher.

(3)Both sides of base are designed”touch protection unit”, effectively protect the safety of person.

(4)Running and conveying can realize accurate stop position, smooth transport. It won’t cause damage to linen or injury to operator when power off

(5)All electrical and pneumatic components are Germany and Japan brand.

6. Lint collector

The main technical characteristics

(1)The lint collected system of CLM tunnel washer is standard configuration.

(2)Manual setting, automatic cleaning, avoid unsmooth of air duct, improve the drying efficiency.

7.Hanging storage and sorting system

The main technical characteristics

(1)Different kinds of dirty linen are sorted, after weighing, the conveyor will quickly load the classified dirty linen into the hanging bag.

The dirty linen which into the hanging bag will be program controlled , and in batches, it will be washed in the tunnel washer.

(3)The clean linen will be transported into the hanging bag of cleaning cloth when finished the washing, pressing and drying, delivered by control program to the specified ironing , folding position.

(4)The hanging bag worked the storage and automatic transmission, which effectively reduce the labor intensity.

(5)The standard bear weight of CLM hanging bag is 60KG.

(6)CLM sorting table fully considers the comfort of the operator, the delivery inlet is the same level with body, save the space.

8. The control system of tunnel washer

The characteristics:

(1)B &R PLC control system, synchronization with Europe and America

(2)Large screen display, humanization operate interface, set up 99 types of washing programs, can record 999 customers’ informations.

(3)Control all washing procedures, record the weight of linen, washing time, temperature and all the informations during washing process, running state.

(4)Remote technical support function of standard configuration, provide customers with online service at anytime and anywhere, the troubleshooting of remote system, diagnose, remote program updated software, etc.

(5)Each module can also operate independently, avoid the production stop of whole production line which because of the one modular failure.

Dryer Control box Tunnel washer control system pressor control system

Main control touch screen

The technical parameters of CLM tunnel washer system

The configuration list of tunnel washer system

Terui is a intelligent manufacturing enterprises, which specialized in industrial washer system, high speed ironer line, logistics sling system and series products research&development, manufacturing,sales,the integrated planning of wisdom laundry and supplied all line products .

Shanghai Terui was founded in 2001. After 18 years developments, now the total registered capital of Terui enterprise is RMB 70 million, the total floor space is 50000 square meters ,and the total building area is 30000 square meters.

Terui R&D team has 25 technical staffs, including mechanical, electrical&air, and software engineering, set up over 20 sales and service department around the country, the products were exported to Europe, north America, Africa, southeast Asia and more than 50 countries and regions.

Terui has total 200 sets of the most advanced processing equipment and testing equipment. The sheetmetal equipment included: CNC laser cutting machine and numerical control turret punch press imported from Japan, Numerical bending machine, numerical flame control cutting machine and 500 tons of hydraulic press etc. The machine equipment included: Large radial drill, numerical machine tool, numerical sawing machine and large lath etc. Moreover also owning the most advanced environmental protection coating line in domestic industry.

Since 2001, Terui has been strictly regulated by ISO9001 quality system in the process of products design, manufacturing and service. Advancing processing equipment,strict standard production management, quality management, personnel management has laid a good foundation for product quality and steady development of enterprise.

Quality, Brand, Integrity of Terui people will continue to pursue: professional, focused,concentrate on the business enterprise principle of management. Taking high grade, effective products and loyalty professional service spirit to feedback customers and society. Look forward to the future, Terui people will make progress and create a better tomorrow together with customers.