Automatic Adjust Upward Casting Machine 240Kw With Rod Manual Clamping

Automatic Adjust Upward Casting Machine 240Kw With Rod Manual Clamping

Feature

1. Energy-saving furnace is used for the upcasting line, which is having a larger power for single inductor, better melting effect, and a longer life. It has won the related patent: ZL 2010.2 0214505.5, ZL 2010.2 0214501.7, ZL 2006.2 0105926.8 ZL 2008.2 0162263.2.

2. The paperless recorder is used and is connected to the manager’s computer. All the temperature records within one month can be checked, through which the controlling of the furnace temperature can be more effective and the rod quality can be increased. (chose when the buyer need)

3. The gapless connecting expansion sleeve is used for the traction device, the PLC is used to control the servo motor correctly, and to assure that each order from the PLC is correct and accurate.

i Brief introduction

The holding furnace keeps the copper liquid temperature in 1150℃±10℃, the casting machine crystallizes the copper liquid in crystallizer quickly, then continuously produces copper rod, then the final product will be finished through the double head take up machine and other accessory equipment.

Main Technology Parameter For Copper Rod Up-casting Machine1

Main Technology Parameter For Copper Rod Up-casting Machine2

Main Technology Parameter For Copper Rod Up-casting Machine3

Main Technology Parameter For Copper Rod Up-casting Machine4

Unit instructions

1. furnace

The line frequency induction furnace includes furnace body ,furnace frame and inductor.

The shell of the furnace is made of welded steel, inside part is made of casted refractory brick and quarts sand. Furnace frame is used for propping up the whole furnace, it is fastened on the foundation by ground bolt, inductor composed of coil, water jacket, iron core and copper channel.The high voltage side of the inductor(primary)includes coil with cooling water, the voltage could be adjusted form 90V-420V(holding furnace is 90V-380V), the low voltage side of the inductor(secondary)includes short circuited copper channel, after electrifying, it will produce big current in copper channel with the action of electromagnetism induction, and melt the copper channel and also melt the cathode at the same time .

Water jacket and coil all need to be cooled by water, the water can be recycling used, and is supplied by the cooling water system.

2. casting machine (traction)

The continuous casting machine is the main part to realize the continuous upcasting which includes the traction system, the level tracking system and the crystallizer, the structure is gantry four pillar.

The traction system includes two units of servo motor, reducer and traction rolling wheel, it could make 0-600 times high speed interval motion and make the copper rod come up though the traction rolling wheel, each unit of traction system could drive 5 pair traction rolling wheel, and drag 5 pcs copper rod separately.

The automatic level track system could insure that the crystallizer is in the stable depth in the copper liquid, and to make sure the producing is continuously.

The crystallizer could freeze the copper quick into solid-state by cooling it and realize the heat exchange, each crystallizer can be change and be controlled separately without any influence of other crystallizers’ normal working.

3. tension frame

The take up synchronizing device is a device which is set up between the output frame and the double head take up machine. There are ten units of displacement transducers and swing link. By controlling the angle of the swing link, the speed of the take up machine can be controlled with high accuracy and high sensitivity, meantime it can supply the reliable signal for the automatic control.

4. take-up

The double head take up machine includes the traction roller, the coiling device and the coiling plate. Each unit of the take up machine includes four or three motors controlling the two sides of take up device for two rods, the max coiling weight is 3.5ton.

5. electrical pannel

The electric control system includes the power system and controlling system. The power system supplies the power to each inductor through several power panels. The control system assures the normal producing, the recording and displaying of the data. The detail recording and displaying information is inductor voltage, current, furnace temperature, water temperature(including the crystallizer water temperature), traction speed and traction distance etc.

jiaxing Jicheng Machinery Co., Ltd is established in 2000, and located in Jiaxing city of Zhejiang. Nearby Hangzhou, Suzhou, Ningbo and other cities, it is located in the center of shanghai-hangzhou and suzhou-hangzhou traffic trunk lines, whose traffic is extremely convenient. The company is a professional production of oxygen-free copper rod continuous casting machine , metal rolling machine, copper wire drawing machine and other equipment high-tech manufacture company. That own independent reach and development, production and sales team.Since its establishment, the company has been awarded many honorary titles, such as Jiaxing Technical Private Company, Zhejiang Small and Medium sized technical company and National High-tech enterprises.
Our product not only have good reputation and sales well at home, but also be exported to more than 40 countries and regions, such as Russia, Malaysia, India, Vietnam, North Korea, Egypt, Iran, Syria, Lebanon, Zambia, Uzbekistan and Turkmenistan.
Jiaxing Jicheng machinery Co., Ltd will continue to keep the service concept of quality priority, and the work concept of innovation and development. Keeping scientific management, professional employee team, rigorous attitude, plentiful on-site experience to provide you the better product and higher quality service.YOU AND JICHENG DESIGNING IMPROVING INNOVATING