20K Ultrasonic Assisted Machining For Drilling Or Milling In Mould Industry

20K Ultrasonic Machining Assist For High Quality Drilling or Milling In Mould industry

Description:

Ultrasonic machining, or strictly speaking the "Ultrasonic vibration machining", is a subtraction manufacturing process that removes material from the surface of a part through high frequency, low amplitude vibrations of a tool against the material surface in the presence of fine abrasive particles.

Ultrasonic machining mechanism:

Ultrasonic machining is a molding processing method that uses the ultrasonic vibration of the tool end face to process hard and brittle materials through the abrasive suspension. Its processing materials are as follows:

The ultrasonic generator generates a high-frequency alternating current signal of 16Khz or more, which is sent to the ultrasonic transducer, converted into ultrasonic mechanical vibration, and the amplitude is amplified by the booster, so that the tool at the lower end of the horn is strongly vibrated. Driven by the tool, the suspension containing water and abrasive also generates strong vibrations and constantly impacts the surface of the workpiece. During processing, the tool is lightly pressed against the workpiece with a small force. The surface of the workpiece is impacted by the high frequency of the abrasive at a high speed and acceleration, and is pulverized into fine particles, which are detached from the surface of the workpiece. Although the volume of particles generated by each impact is small, there are still some processing speeds due to the number of impacts per second as many as 16,000 times. The circulating flow of the suspension takes away the particles that have fallen off and the abrasive is continuously renewed. At the same time, the suspension is subjected to hydraulic shock and cavitation by ultrasonic vibration at the end of the tool, which also accelerates the mechanical damage of the workpiece surface. The tool is continuously fed, the machining process continues, and the shape edges of the tool are "copied" on the workpiece until the desired size and shape are achieved.

Technical Parameters:

Advantages:

• Machined all sorts of hard materials
• Produces fine finished and structured results
• Produces less heat
• Various hole cut shapes due to vibratory motion of the tool

Applications:

It is suitable for punching, cutting, grooving, nesting, engraving, etc. of various hard and brittle materials such as glass, quartz, ceramic, silicon, ferrite, gemstone and jade. Batch deburring of small parts, surface polishing of the mold and dressing of the grinding wheel.

Hangzhou Altrasonic Technology Co., Ltd

Located in Hangzhou, China, was found in 2010. Altrasonic has many years' experiences in the business of industrial ultrasonic components and ultrasonic devices in China. We use this experience and experise to provide only the best ultrasonic devices and components based on the competitive price.

Altrasonic equipment focused on the r&d of high power ultrasound applications, Altrasonic has absolute leading
core technology, the most stable and mature manufacturing technology, rich experience, can provide direct
ultrasonic application scheme demonstrate, structure design, system configuration and related parts production.

Altrasonic equipment cooperated with the key graphene manufacturers, applied the ultrasound equipment in
graphene preparation process of industrialization firstly, and make the ultrasonic be a good supporting to the large-scale preparation of the high quality and low cost graphene materials.

Our company mission:Ultrasonic Technology makes life easier.

WHY CHOOSE ALTRASONIC ?

• OVERSEA SERVICE TEAM. We now have agents in India, Austrilia, Indonesia, Singapore, Türkiye, Malaysia, Germany, and other country still being discussing.

• Innovation. Altrasonic R&D and marketing staffs to constantly explore new applications in the field of ultrasound, and the importance of team spirit of cooperation.

• Half the price, double the value. Every product reach you have been test in our company three times, and with 72 hours continous working, to confirm it is well before you get it. Also we always learn from foreign company, to
upgrade our products.

• Good components. Ceramic mainly imported from German, and using the superior quality aluminum, titanium raw materials.

• Individual Customize. We can customize products according to your requirements, Also supply OEM service.

Customize ultrasonic solution for different applications.