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20Khz Continious Vibration Oscillator for Non-woven Fabric Welding
Description:
The HS-WL20 ultrasonic welder horn is suitable for ultrasonic lace
sewing machine. Ultrasonic lace sewing machine, is an efficient
sewing, embossing equipment. Mainly used in the hem of the
synthetic fiber cloth, welding, cutting, embossing, processing
products with good water tightness, high production efficiency,
without needlework accessories, melted smooth surface without
burrs, feel good and so on.
Widely used in clothing, toys, food, environmentally friendly
non-woven bags, masks and other industries.
Ultrasonic lace sewing machine, using the latest ultrasonic
technology, widely used world famous components, with advanced
technology, reasonable structure, reliable operation, easy
operation and so on.
Technical Parameters:
Item No | HS-WL20 |
Frequency | 20Khz |
Power | 2600W |
Voltage | 200-240V, Alternating current |
50-60hz, Single phase | |
Electric current | 15A |
Range of welding time | 0.05-10/sec |
Environment Temperature | 5-50℃ |
Air supply requirements | Clean dry compressed air, maximum pressure 7kg |
Weight | 25Kgs |
Hygiene industry applications:
Laminating without the use of adhesives and embossing without the
use of heat? The absolutely clean ultrasonic technology for
nonwovens makes this possible. Materials are joined by means of
locally limited heat generation
Ultrasonic Welding Principle:
When ultrasonic effects on the contact area of thermoplastic
plastic, it will produce tens of thousands times per second
high-frequency vibration. This the high-frequency vibration
achieves a certain amplitude, and passes the ultrasonic energy to
the welding area through the welding pieces. Because of the large
resistance at the interface of the two welding area, it will
produce local high temperature. And also because of poor thermal
conductivity of plastic, can not be distributed in time, gathered
in the welding area, resulting in two plastic contact surface rapid
melting, coupled with a certain pressure, to integrate into one.
When the ultrasonic stops, let the pressure last for a few seconds
to make it solidified, thus forming a solid molecular chain, to
achieve the purpose of welding, welding strength can be close to
the strength of raw materials. The quality of ultrasonic plastic
welding depends on the amplitude of the transducer and the horn,
the welding pressure and the welding time. The welding time and
welding horn pressure can be adjusted. The amplitude depends on
transducer and booster. The three factors of interaction have a
suitable value, if the energy exceeds the appropriate value, the
plastic melting amount will be large, easy to deformation of
welding; if the energy is small, it is not easy to solder, the
pressure can not be too much. This optimum pressure is the product
of the length of the welded part and the edge of the optimum
pressure per 1mm.
1. Equipment applicable materials
Chemical fiber cloth, or chemical fiber blended fabric, chemical
film is also more than 30% of woven, can be processed into the
desired products, such as Nylon cloth, knitted fabrics, non-woven
fabrics, T / R cloth, Trinidad and Tobago Cloth (Polyester cloth),
glitter cloth, multi-layer cloth, as well as a variety of
lamination film made of film covering film can be applied.
2. Equipment use function
(1) sealing, (2) pattern cutting,(3) cutting, (4) slitting, (5)
cutting holes, (6) pressing graphics, (7) forming, (8) printing
colors, Bronzing, (10) Flap and print, (11) welding metal wire
fixed.
3. Applicable products
(1) Clothes lace (2) Bed cover (3) Pillow cover (4) Car cover (5)
Tentage (6) Packaging tapes (9) Raincoat, Windbreaker, Snow Jacket,
(10) Toys, (11) Gloves, (12) Tablecloths, (13) Chair covers, (17)
Accessories, (18) Umbrellas, (19) Lampshades, (20) Filters and
more.
Equipment function
(1) The use of ultrasonic vibration and special steel wheel,
pressurized, you can get the use of the above functions.
(2) Processing does not smoke, sparks, does not hurt the edges of
cloth, but also to avoid burrs.
(3) The change of the flower wheel is simple and convenient, the
flower wheel of various figures can be changed according to the
customer's need.
(4) No preheating during manufacture and continuous operation.
(5) Can be installed color paper, gold foil, up to India when
pressure, bronzing function.
(6) can be more than one unit into a special machine, in order to
complete a larger width of the product, such as quilt cover,
umbrella and so on.
(7) Special alloy steel wheel made of material, and by special heat
WHY CHOOSE ALTRASONIC ?
1. OVERSEA SERVICE TEAM. We now have agents in India, Austrilia, Hongkong, Singapore, Taiwan, Malaysia, Germany, and other country still being discussing.
2. Innovation. Altrasonic R&D and marketing staffs to constantly explore new applications in the field of ultrasound, and the importance of team spirit of cooperation.
3. Half the price, double the value. Every product reach you have been test in our company three times, and with 72 hours continous working, to confirm it is well before you get it. Also we always learn from foreign company, to upgrade our products.
4. Good components. Ceramic mainly imported from German, and using the superior quality aluminum, titanium raw materials.
5. Individual Customize. We can customize products according to your requirements, Also
supply OEM service. Customize ultrasonic solution for different
applications.
20Khz Continious Vibration Oscillator for Non-woven Fabric Welding