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Automobile 800W Ultrasonic Riveting Welding Machine With CE Approved
Definition of Ultrasonic Welding:
The principle of ultrasonic welding is through the ultrasonic
generator to convert high-frequency electrical energy into higher
frequency mechanical movement, then mechanical movement through a
set of amplitude can be changed to the transmission device to the
welding head. The welding head transmits the received vibration
energy to the joint portion of the workpiece to be welded, in which
the vibration energy is converted into heat energy by friction and
the plastic is melted. Ultrasonic not only can be used to weld hard
thermoplastics, but also can process fabrics and films.
Specifications:
Model | HS-40 | HS-35 | HS-30 | HS-28 | HS-20 |
Frequency | 40khz | 35khz | 30khz | 28khz | 20khz |
Power | 500W | 500~800w | 500~800w | 500~800w | 500~1000w |
Horn | ≤10mm | ≤10mm | ≤10mm | ≤12mm | ≤1m |
Housing Diameter | 44mm | 44mm | 44mm | 44mm | 64mm |
Weight of welder | 1.0kg | 1.0kg | 1.0kg | 1.0kg | 1.5kg |
Different Type of Ultrasonoic Welder
Gun type: in accordance with the shape design of human body engineering,
ultrasonic start switch is located on the trigger, easy to grasp
and use the welding operation, especially suitable for horizontal
or vertical.
Cylinder type: for the appearance of design straight, ultrasonic start switch is located outside the cylinder, easy welding and hand carried, can also be installed between the on machine, welding operation for each direction.
Comptetive Advantages:
Applications In Automobile:
Ultrasonic Spot Welding is mainly used in automotive interior
parts. Ultrasonic spot welding in sound-proof cotton of engine
cover, trunk and wheel casing, and hallstand felt. Ultrasonic
Riveting Welding can be used in automobile air-conditioning outlet
welding, car rear view mirror, car door handles, hand car door and
so on.
Automotive plastic parts are mostly welded in non-standard
ultrasonic welding equipment, long multi-station design, with PCL
program control and LCD operation, large automotive complex
workpiece welding, including different directions of the welding
surface, in multiple locations.
Components of Ultrasonic Welder
Components of Ultrasonic Welding (Horn, Booster and Transducer)
They can amplify the amplitude at a particular ratio step by step.
For example, the transducer amplitude is 6mm, the booster can
amplify it triply to 18mm, and then the horn can make it to 36mm.
However, the work life of horn would be shortened with the
amplification of amplitude. The required amplitude differs with the
welding material.