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Auto Soundproof Barriers Riveting Ultrasonic Riveting Welding Machine 35khz / 40khz
Specifications:
Model | HS-40 | HS-35 | HS-30 | HS-28 | HS-20 |
Frequency | 40khz | 35khz | 30khz | 28khz | 20khz |
Power | 500W | 500~800w | 500~800w | 500~800w | 500~1000w |
Horn | ≤10mm | ≤10mm | ≤10mm | ≤12mm | ≤1m |
Housing Diameter | 44mm | 44mm | 44mm | 44mm | 64mm |
Weight of welder | 1.0kg | 1.0kg | 1.0kg | 1.0kg | 1.5kg |
The use of ultrasonic technology can replace past production of flux, adhesives, buckles or other mechanical fixation, thereby improving the production efficiency and reduce costs. Thus, the ultrasonic welding machine is suitable for auto mudguard welding.
Advantages and Disadvantages of Ultrasonic in Auto Industry.
Advantages:
Disadvantages:
Limitation of measure, shape and material.(ultrasonic welding for PP, PC, ABS, PA, PS, AMMA plastic).
Different Applications in Plastic Welding
Principle of Soundproof Barriers Spot Welding:
When the ultrasonic role in the thermoplastic plastic contact
surface, it will generate tens of thousands of times per second,
high frequency vibration, this high-frequency vibration, ultrasonic
energy through the ultrasonic wave transmitted to the mold to
ultrasonic welding material surface, it will produce
high-temperature materials. Plastic contact surface resulting in
rapid melting, coupled with stress, it blend and
Components:
Components of Ultrasonic Welding (Horn, Booster and Transducer)
They can amplify the amplitude at a particular ratio step by step. For example, the transducer amplitude is 6mm, the booster can amplify it triply to 18mm, and then the horn can make it to 36mm. However, the work life of horn would be shortened with the amplification of amplitude. The required amplitude differs with the welding material.
There are three common horn material:
Titanium
high price, excellent performance good toughness and low loss, difficult to be processed;
Its amplitude can reach to 60mm.
Aluminum
low price, fast loss, easy to be processed;
Its highest amplitude less than 300mm.
Steel
too hard to be made as horn;
its highest amplitude less than 25mm;
It is suitable for cutting but the blowpipe need to be added in for its cooling.
Auto Soundproof Barriers Riveting Ultrasonic Riveting Welding Machine 35khz / 40khz