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Hand-operated High Frequency 35Khz Ultrasonic Riveting Welding
Machine for Car Mudguard
The use of ultrasonic technology can replace past production of
flux, adhesives, buckles or other mechanical fixation, thereby
improving the production efficiency and reduce costs. Thus, the
ultrasonic welding machine is suitable for auto mudguard welding.
Specifications:
Model | HS-40 | HS-35 | HS-30 | HS-28 | HS-20 |
Frequency | 40khz | 35khz | 30khz | 28khz | 20khz |
Power | 500W | 500~800w | 500~800w | 500~800w | 500~1000w |
Horn | ≤10mm | ≤10mm | ≤10mm | ≤12mm | ≤1m |
Housing Diameter | 44mm | 44mm | 44mm | 44mm | 64mm |
Weight of welder | 1.0kg | 1.0kg | 1.0kg | 1.0kg | 1.5kg |
Digital generator | ● | ● | ● | ● | ● |
Analog generator | ● | ● | ● | ● | ● |
Advantages and Disadvantages of Ultrasonic in Welding of Mudguard.
Advantages:
1. application in riveting, forming and welding
2. light weight, easy to take, easy to operate (handheld)
3. Equipped with welding timer
4. Easty to set time welding
5. Equipped with an overload protection circuit( Voltage, current,
phase, temperature, output)
6. FET power output
7. Automatic resonance
8. Maintain the amplitude function automatically
9. Starting: achieving maximum power with 105msec
Disadvantages:
Limitation of measure, shape and material.(ultrasonic welding for
PP, PC, ABS, PA, PS, AMMA plastic).
Factors in Controlling Ultrasonic Spot Welding
Ultrasonic automotive plastics as the condition of ultrasonic
welding, the most important is the time to apply welding energy
(vibration, welding time) length and pressure, of course, other
conditions are also very important. Welding temperature ultrasonic
welding material viscosity flow temperature. Otherwise the material
will not melt.With the amplitude, the higher the amplitude, the
higher the temperature rise. The pressure is applied to the molded
article using a cylindrical gaze. General compressed air pressure
is 0.1-0.Pa (pressure gauge), sometimes higher. But if the use of
high pressure, it will hinder the cylindrical vibration.
Principle of Amplifying
They can amplify the amplitude at a particular ratio step by step.
For example, the transducer amplitude is 6mm, the booster can
amplify it triply to 18mm, and then the horn can make it to 36mm.
However, the work life of horn would be shortened with the
amplification of amplitude. The required amplitude differs with the
welding material.
Hand-operated High Frequency 35Khz Ultrasonic Riveting Welding
Machine for Car Mudguard
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Tag: ultrasonic spot welder,portable spot welder