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200L/H Dairy Homogenizer
Dairy Homogenizer Characteristics
Homogenizer is a kind of homogenizing and emulsifying machine for
mixed liquid products (in liquid-liquid phase or liquid-solid
phase). It could improve the stability of the liquid and taste.
Homogenized liquid is more smooth and more easily digestible. The
homogenizer widely used for milk, yogurt, ice cream, fruit juice,
herb drink and so on, widely used in food, dairy, beverage,
pharmaceutical, fine chemicals and bio-technology and other fields
of production, scientific research and technological development,
etc.
Pressure through an adjustable current-limiting gap process, the
formation of loss of pressure expansion, explosion, shear, combined
effect of high-speed collision, the particles and liquid droplets
shatter into very small size, while creating an ideal solution or
dispersion of emulsion. This process sets ultrasonic mill, colloid
mill, ball mill, jet principle and other functions in one machine.
Product stability, consistency, mixed, and easy absorption,
nutritional value, shelf life, flavor, color, security activities
are realized in the homogeneous process.
For milk, soy milk and other dairy production, the liquid fat dairy
products can significantly refined the ball, making it easy
digestion and absorption after eating products to improve the food
value.
For the production of ice cream and other products, can improve the
fineness of feed solution and porosity, making it the intrinsic
quality has improved significantly.
For juice, sauce and other production fluids, can serve to prevent
or reduce the liquid in the layer, the role of improving the
appearance of solid to liquid to make it more vivid color, smell
degrees thicker, more alcohol taste.
The equipment is primarily composed of casing component, pump body
component, homogenizing component, pressure display component, etc.
Main characteristic of innovative design, convenience of operation,
easy maintenance, and high safety and reliability.
Dairy Homogenizer Specification
Type and Specification | SRH200-25 |
Rated volume of flow: L/H | ≥200L/H |
Max pressure: Mpa(=10bar) | 25MPa(250bar) |
Rated working pressure: Mpa | 0-20MPa |
Feeding pressure | 0.2-0.3MPa(2-3bar) |
CIP | 100℃/≤1000CP |
Motor power : KW | 4 KW |
Machine size: cm | 146×100×140 |
Weight | 700Kg |
Lubricating oil | L-HM100 OR Mobil SHC627(ISOVG100) |
Housing Material Sealing Material | Stainless steel packing |
Pressure gauge | Diaphragm |
Support material | shaped steel |
Dairy Homogenizer WORKING THEORY:
The working method of SAMRO homogenizer as following, when product
is flowing through the adjustable valve, the particles or droplets
present in mixed fluids with high pressure will be subdivided into
the very smallest sizes (diameter Φ=0.1~0.2 um, average Φ ≤1um)
because of pressure decrease, expansion, explosion, cutting and
high-speed impacting etc., then the emulsions or dispersions could
be produced. This process refers to the following Fig.
Through homogenizing the stability, easy-absorb, long-life, taste
and color etc. of product could be realized.
A: Power End
1.1 Driving: two-stage gear box;first stage, the triangle belt drive, second stage, crank gear symmetrical transmission; Special alloy bearing, bilateral Rolling bearing, horizontal smooth, low noise, mechanical efficiency is increased by about 10% on average.
1.2 Lubricating: Automatic splash lubrication, safe and reliable.
B. Liquid End
1.1 Pump: three way type, gland radial self sealing, durable, no leakage.
1.2 Plunge: 3 plunge, durable, safe, easy dis-assembly.
1.3 Checking valve: Poppet valve in and out each 3 sets, total 6 sets, Durable, reliable, make sure flow is over rated flow.
1.4 Pressure control: one diaphragm gauge assembly, control high pressure and low pressure.
Types of homogenizer:
Manual operating Homogenizer
Two-stage homogenizing system with manual pressure adjustment is easy to use. It is your economic choice.
Hydraulic operating Homogenizer
The hydraulic control system is developed to adjust the homogenizer pressure, and it is easy to upgrade to remote control system by changing to proportional valves.
Pneumatic operating Homogenizer
The pneumatic control system is developed for the homogenizer, and it is easy to upgrade to remo.