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0.1mm-25mm Jinhaocheng Plain Thermal Bonded Silk Wool Polyester Cotton Non Woven Wadding Batting Padding
technological process
Cotton feeding: manually place the raw staple fiber on the long
curtain in proportion, and the long curtain will transport it to
the inlet of the cotton mixer.
Cotton mixing: 1. Photoelectric control is used to control the
cotton feeding amount fed by the cotton feeder, and the cotton
storage in the cotton mixer is sent to the opening machine inlet
with quantitative thickness or weight.
Loosening: the feeding amount is controlled by the photoelectric
control of the cotton feeder, and the loosened raw staple fiber is
sent to the cotton feeder through the material pipe by the fan.
Cotton feeding: photoelectric switch is used to control the raw
staple fiber fed from the opener, and the feeding amount of raw
staple fiber sent to the carding machine inlet is controlled
through the photoelectric instrument on the inclined nail curtain.
Pre carding: manually fine tune the speed of the frequency
converter by controlling the incoming volume, thickness or weight
with frequency conversion and send it to the mesh paver.
Mesh laying: the raw materials entering the mesh laying machine are
sent to the main carding machine through the laid sheet-shaped
short fibers folded horizontally and longitudinally for more than 5
layers.
Main carding: the sheet short fiber sent by the screen laying
machine is controlled by frequency conversion. The raw short fiber
is combed through the cylinder, work roll and stripping roll, and
the raw short fiber is transferred to the disordered roll by the
doffer. The disordered roll disrupts the fiber to increase the
transverse strength, and the stripping roll peels the forming mesh
from the disordered roll and sends it to the fiber mesh transfer
curtain for three layers of composite, The edge cut by the edge
cutter enters the hot rolling, and the cut edge is sent to the
cotton feeder through the air duct.
Hot rolling will hot press the flake raw material staple fiber
entering the upper and lower hot rolls of the hot rolling mill from
the main carding machine to form the temperature and pressure
required by the process through the control and adjustment of the
temperature and pressure of the hot roll* The temperature of the
hot roller is 235 to 240 ℃ hot oil sent to the upper and lower hot
rollers through the hot oil pump by the heating oil furnace* The
hot roll pressure is compressed air provided by the air compressor,
which enters the pressure regulating cylinder through the pressure
regulating device with an upper pressure of 1.2MPa and a lower
pressure of 0.8 to 0.9mpa.
Winding the products from the hot rolling mill are wound into coils
by trimming and length counting, and the maximum diameter is 800mm.
The finished products shall be inspected and weighed, and the
physical indexes shall be tested according to the product quality
standards, and each roll of products shall be weighed.
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