Product Details
Spunbond non-woven fabric is a type of fabric that is made from polypropylene (PP) or polyester (PET) fibers using the spunbonding process. This fabric is widely used across various industries for its lightweight, strong, and cost-effective characteristics. Unlike traditional woven or knitted fabrics,
spunbond non-woven fabric is bonded together through a non-woven
process, making it a versatile material for numerous applications.
Material Composition and Manufacturing Process
Material Composition:
- The primary materials used to produce spunbond non-woven fabric are polypropylene (PP) and polyester (PET). Polypropylene is the most common material due to its affordability, lightweight nature, and resistance to chemicals and moisture.
- Polyester is often used for applications requiring higher strength, heat
resistance, and durability. Both materials contribute to the
fabric’s strength, flexibility, and resilience.
Manufacturing Process:
- Spunbonding is a process in which thermoplastic polymers (usually PP or PET)
are melted and extruded through spinnerets to form continuous
filaments. These filaments are laid randomly onto a conveyor belt,
forming a web structure. The web is then bonded using heat, pressure, or chemicals to create a cohesive fabric.
- This method results in a non-woven fabric that has high tensile strength, is lightweight, and is resistant to tearing. Additionally, the spunbonding process allows for the production of fabric with fine fibers that offer breathability, making it ideal for various applications.
Key Features of Spunbond Non-Woven Fabric
High Strength:
- Spunbond non-woven fabric exhibits excellent tensile strength due to the continuous filaments formed during the spunbonding
process. This property makes it a suitable choice for applications
that require durability, such as protective clothing, industrial applications, and filters.
Lightweight:
- One of the key advantages of spunbond non-woven fabric is its lightweight nature. Despite being strong and durable, the fabric is easy to handle and cost-effective to produce, making it suitable for mass production and disposable
products.
Breathability:
- Spunbond fabrics are often breathable, making them ideal for applications where airflow is necessary,
such as in medical products, garments, and packaging.
Chemical and Moisture Resistance:
- Due to the use of polypropylene and polyester, spunbond non-woven
fabric is resistant to moisture, oils, and chemicals, making it
suitable for medical and industrial applications where exposure to such elements is common.
Eco-Friendly:
- Many spunbond non-woven fabrics are made from polypropylene, which is recyclable. As environmental concerns grow, manufacturers are looking for
sustainable alternatives, and spunbond non-woven fabric provides an
eco-friendly solution in a wide range of industries.
Customizable:
- Spunbond fabrics can be customized in terms of color, thickness, density, and special treatments (e.g., antibacterial, flame retardant, or waterproof coatings) to meet specific application needs. This level of
customization makes spunbond fabric a versatile option for various
industries.
Applications of Spunbond Non-Woven Fabric
Medical and Hygiene Products:
- Face Masks: Spunbond non-woven fabric is commonly used in medical face masks and respirators due to its excellent filtration properties and breathability.
- Surgical Gowns and Drapes: The fabric is used in disposable surgical gowns, drapes, and caps, offering barrier protection against pathogens while being comfortable to wear.
- Diapers and Incontinence Products: Spunbond fabric is often used in the outer layers of baby diapers, adult incontinence products, and feminine hygiene items due to its absorbent and non-woven properties.
Packaging:
- Non-Woven Bags: Spunbond non-woven fabric is used in making eco-friendly shopping bags, promotional bags, and gift bags, offering a reusable and durable alternative to plastic bags.
- Packaging Film: It is also used in protective packaging materials, providing a lightweight and strong barrier for products
in transit.
Agriculture:
- Agricultural Covers: Spunbond non-woven fabric is used as plant covers in agriculture. It allows air, water, and sunlight to pass through
while providing protection against pests, frost, and extreme
weather conditions.
- Weed Control Mats: The fabric is often used as weed barriers in gardens and fields, helping to suppress weed growth and retain
soil moisture.
Textiles:
- Protective Clothing: The fabric is used in the production of protective garments like coveralls, aprons, and industrial workwear due to its strength, lightweight nature, and chemical resistance.
- Home Textiles: Spunbond non-woven fabric is used in upholstery and bedding products like mattresses, pillows, and furniture padding for added durability and comfort.
Filtration:
- Air and Water Filters: Spunbond fabric is commonly used in the production of filters for air purifiers, HVAC systems, and water treatment applications. Its high filtration efficiency and dust resistance make it ideal for these purposes.
Construction and Industrial:
- Roofing and Insulation: Spunbond non-woven fabric is used in roofing membranes and insulation products due to its strength and moisture resistance.
- Geotextiles: The fabric is used in civil engineering applications like road construction and land reclamation as geotextiles for reinforcement, filtration, and erosion control.
Advantages of Spunbond Non-Woven Fabric
Cost-Effective:
- The spunbond process is relatively inexpensive, and the resulting
fabric is highly affordable, making it a popular choice in
industries that require large quantities of material at a low cost, such as medical disposables and packaging.
Strength and Durability:
- The continuous filaments in spunbond non-woven fabric provide
excellent tensile strength and resistance to tearing, making it a long-lasting material for applications in industries
such as construction, automotive, and medical.
Breathability and Comfort:
- Despite its durability, spunbond non-woven fabric is breathable, making it an ideal material for garments and medical products that require comfort and air circulation.
Customization Options:
- Spunbond non-woven fabric can be tailored with specific coatings or
treatments to meet the exact requirements of each application,
including antibacterial, waterproof, and UV-resistant coatings.
Sustainability:
- Being made from polypropylene, spunbond non-woven fabric is recyclable and can be reused in certain applications, contributing to reduced
environmental impact.
Conclusion
Spunbond Non-Woven Fabric is a highly versatile and cost-effective material with a wide
range of applications across multiple industries. It offers
excellent strength, durability, breathability, and customization options, making it ideal for medical, hygiene, agriculture, packaging, and industrial uses. As demand for sustainable and eco-friendly materials
increases, spunbond non-woven fabric provides an excellent solution
that balances performance and environmental responsibility.
At Shanghai Uneed Textile Co., Ltd., we offer high-quality spunbond non-woven fabrics tailored to your needs, ensuring optimal performance and
efficiency in all your applications. Whether for medical products, packaging, or industrial uses, we can provide custom solutions that meet the highest standards
of quality and functionality
Company Profile
Founded in the year of 2014, Shanghai Uneed Textile Co.,Ltd (UNT)
is one of the professional supplier of garment accessory and non
woven fabric products in China.
Our headquater and marketing center located in Shanghai, and we had
set up eight production bases in Shanghai, Jiangsu and Zhejiang
Province. We are special producing and selling various of Middle
and high quality of fusible woven and non woven interlining, Shirt
interlining, Hair interlining, Shoulder pads, Hotmelt adhensive web
and film, Spunbond and Spunlace non woven fabric,etc. By virtue of
the comprehensive advantage of interlining, non woven fabric,
shoulder pads and hotmelt adhensive web , we are also committed to
providing “One-Stop” garment accessory package service (like Chest
cotton, Breast canvas,Sleeve head,Tape,Under collar felt,Waistband
and Pocketing etc.) . Our company’s brand “UNT” had been well-known
by many domestic and world famous clothing brand and traders, and
gained good reputation in the world.
All of our products have got OEKO-TEX STANDARD 100 certificate,
Most of our products are exported to more than 30 countries and
regions of Europe, America, Korea , Middle east and Southeast asia
etc.
As a quality supplier of garment accessories and nonwovens, We are
basing in Shanghai,Facing the Nationwide, and taking the whole
world in view. We pursue “ Quality and Service, Our Life and
Future” as our business philosophy. We provide the best and
shortcut “One-Stop” garment accessory package service for World
famous clothing brand, We take "Gratitude, Respect, Integrity,
Win-Win" as the value and “ Act perfect for 100-year-Enterprise,
Creat the World’s famous brand” as Enterprise Vision. We always
keep continuos innovation and pace with times to work together with
our customers for a better future.
