Hwashi Upgrade Your Production Process with Automatic Cage Welding Machine for Wire Mesh Deck Shelving
Brand Name:HWASHI
Certification:ISO9001
Model Number:WL-SQ-MF160Kx6
Minimum Order Quantity:1 set
Delivery Time:60 working days after received your payment
Payment Terms:L/C, T/T
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Location:
Shenzhen Guangdong China
Address:
Room 501, Xuyuan Building, No. 5003 Longgang Road, Shenzhen, Guangdong, China 518000
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within 6 hours
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Product Details
Hwashi Upgrade Your Production Process with Automatic Cage Welding Machine for Wire Mesh Deck Shelving
The welding production line designed for this project is specifically intended for the rapid production of Wire pallet rack decking. It enables the fully automated production of wire mesh and stiffener. Achieving automatic wire cutting, feeding, welding, bending, rotating, edges trimming, stiffener automatic feeding, welding, and stacking of finished product. The entire line design requires only two operators, enhancing product quality and production efficiency, reducing production costs. Also it helps to addressing the issues of quality instability and low efficiency associated with manual operations. The production efficiency and automation level are significantly improved.
Working Process
1)High speed wire straightening and cutting machine will cut the wires from the wire coil, and then load the wires to the wire supplying system for automatic wire filling of the cross wires and line wires.
2)Cross wire and line wire filling system will feed the wire to the welding position automatically.
3)The welding machine will do welding automatically.
4)After welding, the robot will pick up the mesh and load it to the wire trimming station for cutting the edges.
5)After trimming, the robot will place the wire mesh back to the conveyor line and move it to bending station.
6)The bending machine will bend one side of the mesh.
7)The rotary system will rotate the mesh, and the bending machine will bend another side of the mesh.
8)The wire mesh will move to the stiffeners (support bars) welding position 9)The mechanical arm will load the stiffeners and fix them automatically to the welding position. 10)The welding machine will do welding of the stiffeners as per drawings. 11)After welding, the unloading mechanical arm will flip and stack the finished product automatically.
2)Cross wire and line wire filling system will feed the wire to the welding position automatically.
3)The welding machine will do welding automatically.
4)After welding, the robot will pick up the mesh and load it to the wire trimming station for cutting the edges.
5)After trimming, the robot will place the wire mesh back to the conveyor line and move it to bending station.
6)The bending machine will bend one side of the mesh.
7)The rotary system will rotate the mesh, and the bending machine will bend another side of the mesh.
8)The wire mesh will move to the stiffeners (support bars) welding position 9)The mechanical arm will load the stiffeners and fix them automatically to the welding position. 10)The welding machine will do welding of the stiffeners as per drawings. 11)After welding, the unloading mechanical arm will flip and stack the finished product automatically.
1.Fully Automated Welding Process:Utilizes robotic arms and advanced motion control systems to automate wire mesh positioning, alignment, and welding, ensuring consistent quality and eliminating manual labor.
2.Adaptive Welding Technology:Smart sensors dynamically adjust welding parameters (e.g., voltage, current, speed) based on wire thickness, material type (steel, stainless steel), and mesh design, guaranteeing strong, uniform welds.
3.Multi-Layer Mesh Compatibility:Capable of welding single or multi-layer wire mesh configurations, accommodating diverse structural requirements for shelving, storage cages, or industrial decks.
| Items | Data |
| Electricity | Three-phase four wires 380V±10% |
| Power cable | 120mm²,400A |
| Control method | PLC |
| Effective welding width | 1200mm |
| Effective welding length | 1200mm |
| Automatic moving speed | 200-500mm/s adjustable |
| Automatic wire filling range | Line wire: 400-1200mm,wire diameter: 2-6mm Cross wire: 400-1200mm,wire diameter: 2-6mm |
| Automatic wire filling system number | 2 sets |
| Machine dimension | 35000mmx8000mm |
| Air pressure | 0.6MPa |
| Cooling water | 15-25ºC |
Hwashi Upgrade Your Production Process with Automatic Cage Welding Machine for Wire Mesh Deck Shelving
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