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Electrical Copper Wire Bunching Machine Butter Lubrication Security

Electrical Copper Wire Bunching Machine Butter Lubrication Security

Brand Name:Fuchuan
Certification:CE
Model Number:FC-1250B
Minimum Order Quantity:Negotiation
Delivery Time:45days
Payment Terms:T/T, L/C
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Address: No 18 Leigongjing road,Huaqiao development district,Kunshan city,JiangSu province,China
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Electrical Copper Wire Bunching Machine Butter Lubrication Security


Copper Wire Bunching Machine Feature

  • Over-line system: The latest structure, the wire from the spindle directly across the guide wheel to the bow belt, the bow (with) a unique semi-circular groove design, with the bow with a semicircle porcelain ring line to avoid high-speed operation due to wind resistance Caused by stranding scratch, jump shares phenomenon
  • Spindle lubrication: butter lubrication (Oil lubrication defects: the oil’s temperature increases while high-speed operation , and the oil mist will concentrate into beads on the wall , falling to the reel and pollute the conductor, cause blister when conduct insulating )
  • Security protection: If the door contact is not in place, lift contact is not in place, internal and external wire broken error display in the touch screen on the automatic alarm or can not start to work
  • Spindle andþ aluminum disc ¨rotation arm finish: after high-speed dynamic balancer processing; noise less than dB
  • Electrical control: user-friendly touch screen interface operation, control by the PLC programmer + inverter
  • Flyer Bow :þ Japan imported SK5, finished with heat treatment, the surface of hard chrome þ Imported fiber glass Transmission system: drive with synchronous belts , laying accurate, no internal lubrication position, no waste products effect by refueling and machine cleaning

Copper Wire Bunching Machine parameters

  • Application: cores twister and conductor stranding ,such as bare wire, tinned wire, nickel wire ,silver plated wire,enameled wire,copper clad aluminum,, alloy wire and etc. 1 + 6 can replace twisting with stranding
  • Mono-filament diameter range: mm
  • Twisted wire diameter range: mm
  • Stranded cross-sectional area: mm²
  • Spool specifications: PND
  • Max speed : RPM(Design speed); (different specifications ,different speed )
  • Normal working speed: up to 80% of Max speed
  • Painting: RAL5015 light blue (can be customization according to customer requirements)
  • Packing: waterproof simple packaging
  • Direction: left hand machine, i.e, facing to the front door,pay-off on the right (can be customization according to customer requirements)
  • Body and door seal: plastic seal
  • Spindle bearing Seal: Mechanical oil retaining ring
Equipment ModelFC-1000BFC-1250BFC-1600B
Twisting UsageApply for the twisting of above seven pcs of bare copper wires, tinned wires, alloy aluminium wires etc of BVR and RVV),double twisting for core wires.
Single Wire Dia(mm)Φ0.3~2.14Φ0.5~2.52Φ0.5~2.52
Stranding Section Area(mm²)6.0~25.010.0~35.010.0~50.0
Core wire single wire dia(mm)Φ2.0~4.0Φ3.0~6.0Φ3.0~6.0
Core wire stranding outer dia(mm)Φ4.0~10.0Φ6.0~12.0Φ6.0~15.0
Pitch(mm)35-149(20)41-155(20)60-260(20)
Direction of Layoptional for right or left
Take-up Bobbin(mm)
Outer dia*bore*outer width
Φ1000*Φ80*750Φ1250*Φ80*950Φ1600*Φ80*1180
Max Rotating Speed(rpm)1000(2000)800(1600 )600(1200)
Main motor power18.5KW22KW30KW
Inverter power18.5KW22KW30KW
Tension control methodTouch screen+ PLC+ magnetic powder clutch, ensure the constant tension from empty to full bobbin
Magnetic powder clutch20kgf20kgf40kgf
Protectionautomatically brake/stop 1)wire inside and outside is broken 2)the preset length is arrived
Brake modeElectromagnetic brake
Traversing methodRolling wire with ring drive units, winding pitch and breadth are adjustable
Lifting ModeElectric traverse rod control lifting
Operation modeTouch Screen Operation
Dimension(mm)4000L*2200W*2100H4500L*2600W*2500H5000L*3000W*3000H

Copper Wire Bunching Machine Mechanical Performance

  • Spindle housing:

1.Material: ductile iron QT42-10.

2.Processing: CNC machine tooling

3.Accuracy: one processing hole end molding, to ensure concentricity.

  • Spindle bearing lubrication system:

1.Lubrication method: butter lubrication

2.Butter Model: LGMT2

3.Sealing method: mechanical oil retaining ring, keep the machine clean inside

  • Take up:Tensile tension control through the magnetic clutch control thread tension, by the PLC program controller automatically adjust the tension, keep tension constant
  • Cable laying:Special two-way cable laying device, φ mm light rod bearing type,lay length and distance can be accurately adjusted

DescriptionModelOrigin
1.Host MotorSIEMENS
2.InverterINOVANCE
3.PLC ProgrammerINOVANCE
4.PLC ExpanderINOVANCE
5.Touch ScreenWeinview
6.Electromagnetic BrakeWREZUN
7.Magnetic ClutchCHAIN TAIL
8.Spindle Bearings1SETSWEDEN SKF
Other Bearings1SETJAPAN NSK
9.Timing Belt1SETUS GATES
10.Cable Laying DeviceSHANXI Tian Xiang
11.¨Manual hydraulic pumpTAIWAN SHUNXIN
¨Electrical hydraulic pump
¨Electrical screw rod+Motor
12.Tension ControllerTAIWAN
13.Bow1SET¨Japan SK5 /¨Fiber glass
14.Body1SETSelf-processing
15.Spindle2pcsSelf-processing
16.Aluminum Plate2pcsSelf-processing
17.Timing Pulley1SETSHANGHAI FENGKE
18.Bearing Housings1SETSelf-processing
19.Disc2pcsSelf-processing
20.Transmission Shaft1pcsSubcontracting
21.Leading Wheel1SETSelf-processing with hard chrome plating
22.Wire guide wheel6pcsSelf-processing with hard chrome plating

  • Spare parts sheet
No.DescriptionModelQtyRemark
1Spindle guide wheel(with Bearings)1SET 
2Wire guide wheel(with Bearings)1SET
3Loops in Bow3pcs 
4Split plate porcelain ringΦ6.83pcs 
5Stranded DieClient provide
6-9Timing belt1pcs 
10Spool Top sleeveAccording to customer’s reel drawings1SET
11SKF ButterLGMT2/1

1

Bottle

1KG
12Grease gun1pcs
13ToolWith hex wrench, open wrench and etc1SET 
14Operating instructions1SET
15Electrical Schematic1SET
16Inverter manual1pcs

China Electrical Copper Wire Bunching Machine Butter Lubrication Security supplier

Electrical Copper Wire Bunching Machine Butter Lubrication Security

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