Z5P Off-line AOI SMT Automatic Optical Inspection Machine for Electronics Manufacturing PCB Production

Brand Name:ZHX
Certification:CE
Model Number:Z5P
Minimum Order Quantity:1
Delivery Time:5-7 working days
Payment Terms:T/T,Western Union
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Location: Changsha Hunan China
Address: No. 392, Minghu Road, Xiangjiang New Area, Changsha City 410000, Hunan Province, China
Supplier`s last login times: within 11 hours
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Product Details

Flexible AOI Z5P Off-line AOI (high-end) SMT Automatic Optical Inspection Machine for PCB assembly line PCBA manufacturing

Multi-functional intelligent AOI, PCB size 25*25mm - 480*330mm, support 0201, 500 megapixels color camera


Description:

Z5P Off-line Automated Optical Inspection Machine has multi-program, multi-board test and automatic switching between front and back testprograms, smart camera barcode recognition system, combination ofremote programming and height control functions.


Z5P features:

1. Can be effectively used in after printing, before reflow,after reflow, wave soldering, and other related non-standard testing.

2. intelligent program control, can call programs automatically by the camera identify the barcode or label on the PCB.

3. Can communicate with other station equipment through the communication module, and seamless docking with MES.

4. Software testing algorithm can be flexibly and freely combined to improve the control accuracy.

5. Support large data server mode, can central centralized control by SPc software, one operator control multiple devices.

6. inteligent data alarm function, according to the user's production management needs to controlthe data, special alert information needs tobe recognized by administrator, to ensure strict control the product quality.


Z5P advantages:

1.Multiple algorithms and technologies are combined and applied together.

2.Simultaneous inspection for multi-boards and inspection shift of 2 sides of board (components top and bottom) improves the inspection efficiency.

3.Smart camera barcodes identify system.(Can identify 1D&2D barcode).

4.Multiple machine monitoring system, can know well of all the conditions of production.

5.Remote programming and debugging make the software is easier and convent.


CATEGORYITEMSPECIFICATION

Recognition

System

InspectionUsing multiple algorithms synthetically such as WDM,Color lmage contrast technology, Color vector analysis, similarity, two-
value handling technology OCR Contour analysis, Solder ball inspection and Wave DlP analysis technology and so on.
Camera5MP Color camera: 20um (15um,10um for option)
Lamp-house3 Rings RGB LED lamp-house, with special coaxialoptical for option.
lmage Processing Speed0201 Chip≤10ms
Per-image Time≤170ms
Inspection itemsPaste Printig DefectsMisaligned, overflow, insufficient, pasting open, stain
Compones DefectsMissing, misaligned, skewed, tombstone, billboard, overturn, reversed polarity, wrong, damaged
SolderDefectsOverflow, insufficient, short solder, stain,false solder
Wave SolderingInspectOverflow, insufficient, short, Excess Solder, solder void
Anti Static MeasuresAnti static electric outlet, antistatic wreath

Mechanism

System

PCB Size 25x25mm~480x330mm,can make bigger size according to cients' demands
PCB Thickness ±2mm
PCB Warp Tolerance 0.5mm - 5.0mm
Component Clearance TOP<28/option:55mm; BOT<75mm
Minimum Space Parts 20um:0201Chip,0.4Pitch IC,15um:01005Chip, 0.3Pitch IC
X Y platformDriberAC servo system
Orientation<10um
Moving Speed700 mm/s
Soft SystemOperation SystemMicrosoft Windows 10
Controlling&RecognizingCharacteristicsAutomatic call the program & identify the top or bottom side of the PCB,;Support no PCB programming;lntelligencommunication, docking with MES;lntelligent data alert functionrSupport the central centralized database model
OperationGraphical programming, easy to operate, Multiple algorithms can be free combination, Support offline prog ramming 8debugging:Automatically generate SPC reports
MarkMark Numbers3marks can be chosen
Recognising Speed0.5s/pcs
OthersMachine Dimensions (LxWxH)868x1055x1365mm
WEIGHT~310kg
Power SupplyAC220V:10%, single phase 50/60HZ, power consumption 600W
Working EnvironmentTemperature10-40c humidity 30-80% RH


100% real pictures





The original color extraction and analysis technology

Through the special micro color extraction of the shot image, in accordance with the standard template set special micro color surface specific gravity ratio, image analysis and processing, so as to more accurately extract the need to detect the content, detection accuracy is high. The regional application of multi-mark and multi-board can better adapt to the testing requirements of products and has higher applicability.


Intelligent tin bead detection algorithm

Through the analysis and operation of the color, brightness and the shape and color characteristics of the tin beads on the substrate, the tin beads on the substrate can be detected and analyzed. The tin beads on the individual components can be detected, and the tin beads on the whole plate can also be detected by the overall picture frame of the substrate.


Single box multiple algorithms

The comprehensive application of various algorithms greatly improves the straight-through rate of product detection and reduces the misjudgment rate, and the testing effect is better. A single detection box is used to realize the fusion of multiple detection algorithms, and the product quality is analyzed and detected by analyzing the principle from different angles.


PCB assembly line recommend:

Charmhigh, SMT one-stop solution provider, your reliable manufacturer.


China Z5P Off-line AOI SMT Automatic Optical Inspection Machine for Electronics Manufacturing PCB Production supplier

Z5P Off-line AOI SMT Automatic Optical Inspection Machine for Electronics Manufacturing PCB Production

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