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Non Woven Fabric Making Machine With SIEMENS PLC Control System
Specifications
This production line is used to make PP S/SS/SMS spunbonded fabrics in rolls with various widths, thickness and designs.
MAIN TECHNICAL SPECIFICATIONS:
MODEL | YP-S1600 | YP-S2400 | YP-S3200 |
WIDTH OF FABRIC | 1600MM | 2400MM | 3200MM |
DAILY OUTPUT | 5 TONS | 7-8 TONS | 8-9TONS |
REMARKS: EMBOSSING ROLLERS WITH POINT PATTERN, CROSS PATTERN OR LINE PATTERN CAN BE MADE-TO-ORDER. ADJUSTABLE RANGE OF WEIGHT/S.Q.M: 9-250G/S.Q.M |
I. Technical data
1.1 Raw material: Polypropylene chips (Melt index: 20-40g/10min,
with variation not more than 1% for each batch; Melt point: 165℃; Ash content: ≤0.15-0.25%
1.2 Width of finished fabric: 1600mm
1.3 Single filament titer: 1.5-2.5 denier
1.4 Daily output: 5MT/Day based on 40gsm (guarantee the quality as both side agreement)
1.5 Web weight: 9-220 g/m2
1.6 GSM Variation: CV value less than 6 %
1.7 Extruder size: φ130×33:1
1.8 Process speed: 10~150m/min
1.9 Power requirement: Loading 250kva Actually 200kva.
1.10 Space requirement: 25*12*11mm
1.11 No. of spin beams: 1 set
Main Equipment for Spunbond Section
No | Item/BRAND | Quantity |
1 | 1+2 Volumetric dosing hopper--ALLWELL | 1set |
2 | Suction, dosing and mixing device --ALLWELL | 1set |
3 | 130mm Main extruder-SHANGHAI JWELL | 1set |
4 | Co- extruder-SHANGHAI JWELL | 1set |
5 | Candle Style filter--YU FENG | 1set |
6 | 150cc Metering pump--XI AN | 1set |
7 | Spinning machine--ALLWELL | 1set |
8 | Filament quenching and drawing system--ALLWELL | 1set |
10 | Web former --ALLWELL | 1set |
11 | Embossed hot thermal boning calendar--QIAODE or GUANGYU | 1set |
12 | Winder--ALLWELL | 1set |
13 | Slitter--ALLWELL | 1set |
14 | Steel frame for main machine--ALLWELL | 1set |
15 | Electrical control system (“SIEMENS” PLC control system) | 1set |
Auxiliary Equipment
SN | Item/BRAND | Quantity |
1 | Calcinator cleaner--YANCHENG | 1set |
2 | Ultrasonic cleaner--ZHANG JIA GANG | 1set |
3 | Assembly and disassembly device for spin pack | 1set |
Utility Equipment
SN | Item/BRAND | Quantity |
1 | Chiller--CARRIER or HANZHONG | 1 set |
2 | Cooling tower--CARRIER | 1 set |
3 | Air-conditioner--CARRIER | 1 set |
4 | Suction blower--ALLWELL | 1 set |
5 | Spinning Heating System--YAN CHENG | 1 set |
6 | Calendar Heating System--YAN CHENG | 1 set |
List of consumables
S.N. | Particular | Specification | Qty | |
1 | Air shaft | 3nos. | ||
2 | Conveyor belt | 2nos. | ||
3 | Pnumetic seal | 4nos. | ||
4 | Teflone wire | 12mm dia | 50mtr | |
5 | Rectangular mesh | 180*30 mesh no. | 5pcs | |
6 | Filter(for candle filter) | 5pcs | ||
7 | Fuze | 2A,500V | 1 set | |
8 | solid state relay | input-3-32VDC | 1nos. | |
Output-40-80A | ||||
load-480 VAC | ||||
9 | temperature sensor | WZ-PT-100 | 1nos. | |
OD-170mm | ||||
ID-140mm | ||||
Thk-16mm | ||||
10 | pressure sensors | PT-124,30Mpa,M22*1.5,10V | 1nos. | |
PT-492-20Mpa,15/46,0-20Mpa10vdc | 1nos. | |||
11 | pressure indicator | PW-806 | 1nos. | |
REX-F-900 | 1nos. | |||
12 | Temperature controller | CH-402 | 1nos. | |
CD-901 | 1nos. | |||
13 | Hydraullic pressure Guage | 0-16 Mpa | 1nos. | |
14 | Contactors | GSC1-0910 | 2nos. | |
GSC1-3210 | 1nos. | |||
GSC1-5011 | 1nos. | |||
15 | Encoder | rotary model | 1nos. | |
OVWZ-15-2MHT | ||||
resolution-1500P/R-050-00 | ||||
16 | photoelectric switch | E3F-DS-10Pi | E3F-DS-10Pi | 1nos each |
U-12to24VDC | 6-36VDC | |||
I-200mA | 300mA | |||
pnp-NU,Sn-10cm | ||||
LJ12A3-4-Z/BY | ||||
6-30VDC,200mA | |