Product Details
Products Description
1.1 Washing-filling-capping 3 in 1 machine
The equipment is used in production of non-soda drink of hot juice
or cold water packed in
polyester bottles. Washing, filling and capping are integrated in
one machine.
The most advanced technology from Japan and Germany is employed in
the design. The gravity fixed liquid surface filling is used.
The filling is fast, the amount of liquid is accurately controlled
and the dropping and leakage are avoided.
Spring cramps are used in the bottle washing process. The empty
bottles can be turned over 180~ along the conveying rail. There are
two times of internal and external washing, the efficiency of
bottle washing is high.
*Except the down framework, the transmission parts and some parts
that must be made of special materials. Other spare parts are made
of stainless steel
* The roller bearing is made of stainless steel, the sealing ring
is made of EPDM material, and plastic is made of
* Thegripper is made of stainless steel, the position where hold
the bottleneck is also made of stainless steel, compared with the
traditional rubber gripper, it is much hygiene, durable, and no
quick-wear parts, the screw parts of the bottleneck can avoid being
polluted by the rubber gripper.
* Thegripper equipped with high-efficient spray nozzle, it can
develop to any position of inwall of the bottle, and can save
rinsing There is a cover above the spray nozzle which can prevent
water spilling; and there are regulatory recycle slot and recycle
pipes under the nozzles.
* Rinsing time can be guaranteed for 4
* By adjusting the height of the rotary parts to adapt for
different bottleheight
* The motivation is derived from the driven system in the framework
passed by
* The supplying of rinsing water is controlled by solenoidvalve
Filling part
1) Adopted Germany anti-corrosion non-maintaining bearing that can
reduce the pollution of filling to the environment.
2) The rotate plate is made of SUS AISI304, large flat toothed
bearing.
3) The pressure mechanical valve is introduced the advanced foreign
design with a fast filling speed, no hygiene corner pocket, a few
sealing parts, and precise liquid level control. The whole valve is
made of 304 stainless steel.
4) The filling system has a CIP circulation system to wash the
pipeline and fake-cup used for cleaning filling valve. This system
can clean the liquid pipe, liquid tank and filling valve etc.
effectively.
5) This filling system has an automatic temperature control system.
6) The filling valve opens and begins filling when it moves down
and touches the bottleneck, the filling valve move up and leave
the bottleneck when it finishes filling.
7) The liquid supply adopts the automatic pneumatic valve magnetic
liquid-level switch to control the liquid tank automatically.
8) The motivation of the filler is derived from the driven system
in the framework and passed by gear
Capping part
This unit is the highest degree of accuracy of 3 in 1 machine, it
is important for the machine to run stably and the product quality.
Characteristic of the screwing capper as follows:
1) Screwing capping head (the main parts which can assure the
capping quality), the expert improve the design of magnetic steel,
this improvement can reduce the defective rate of capping better
and the traditional character of easy to set and adjust the torque
of screwing capping head.
2) The screwing capping head is dual-purpose design; it is suitable
for flat cap and sport cap.
3) The device which can take out the reverse cap and prevent the
reverse cap passing is settled in the cap-falling guide. Passing
by cap loading system.
4) A group of photoelectric switches are settled on cap-falling
guide. The machine will stop when there is no cap on the guide.
5) A bottle inlet detect switch is settled on the screwing capper.
6) There is a cap-lock cylinder in the joint between the
cap-falling guide and poking cap plate. It is realize that no
feeding no cap.
8) By adjusting the height of the rotary parts to adapt for
different bottle height.
9) The motivation of the screwing capper is derived from the driven
system in the framework and passed by gear.
10) The main parts of the screwing capper are processed by the
digital-control processing center
Parameters
Model | CGF 8-8-3 |
Capacity(B/H)(500ml) | 2000-3000 |
Bottle size | Neck:φ20-50mm;Height:150-320mm |
Water pressure | 0.18-0.25Mpa |
Water consumption(kg/h) | 1000 |
Washing station | 2 |
Dripping station | 2 |
Filling precision | <+1MM |
Air pressure | 0.4Mpa |
Air consumption (m³/min) | 0.3 |
Power(kw) | 4 |
Weight(kg) | 1500 |
Dimension(L*W*H)(mm) | 1800*1500* 2300 |
Electrical rating power:
Main motor | 1.5KW |
Air conveyor blower | 1.1KW |
Rinsing pump | 0.37KW |
Filling pump | 0.55KW |
Cap sorting motor | 0.22KW |
Belt conveyor motor | 0.37KW |
TOTAL | 4.11KW |
Transducer | Mitsubishi | 2.2K |
Touch screen | Easyview-TaiWan | MT6070 |
PLC | Mitsubishi | FXIS-20MR |
Stabilized voltage supply | MingWei-TaiWan | S-35-24 |
Contactor | Schinder | CJX2-0910 |
Approach switch | Autonics | PR18-8DN |
Air switch | Schinder | 3P-D20 |
| | IP-C |
Company Profile
ZhangJiaGang City FILL-PACK Machinery Co.,Ltd. which was originally
set up as an factory in 1999,the company is growing up time by time
in research and design, quality and production, sales and after
sale service. Our machineries are sold to more than 50 countries in
the world and over cross domestic.

We specialize in producing beverage filling-packing equipments and
water treatment equipments. The quality already pass drinkable
standard.At present we produce: production lines for mineral water,
pure water, fruit juice,tea drink,milk drink and carbonated drink
with capacity 1000-20000bottles/hour; production lines for vinegar,
soy sauce and wine 1000-20000bottles/hour; 3-5 gallon barreled
water with capacity 60-1200 barrels per hour and water treatment
plants 1-30 ton/hour; We provide separate machinery or turnkey
project.
Our products pass quality inspection executed by Bureau of Quality
and Technical Supervision every year. We pass Italy CE inspection
in 2011;

We have full-time development and design engineer team, we absorb
technologies from Germany, Japan, France, Italy, Switzerland,
combined with China's national conditions to develop high starting
point and advanced technology filling equipments, degree of
automation to achieve the advanced level.

We own 3700 square meters modern factory in accordance with
ISO9001: 2000 certification system standards with all kinds of
advanced processing equipment and testing equipment, experienced
technicians, scientific and strict management, all constitute
FILLPACK excellence in product manufacturing system, which provides
the strongest protection for FILLPACK product quality.

We believe in FILLPACK’ s future while you choose us!