Gantry Box Electron Beam SAW Welding Machine With Automatic

Gantry Box Electron Beam SAW Welding Machine With Automatic

Quick Details

• Both Gantry type or cantilever type are available;
• Automatic SAW welding of box-beam after finishing ESW welding;
• All the arc-guiding motions of this machine are realized by pneumatic and mechanical device;
• Both sides synchronous driving system is imported A.C. variable frequency control;

1. Introduction

It is cantilever type box-beam SAW welding machine. Welding can adopt single wire, twin wire or tri-wire. It fulfills the automatic SAW welding of box-beam after finishing ESW, which has the features of high efficiency, stable and reliable quality, digital display of welding speed and variable frequency adjustable.

2. Main Parameters

3. Working principle

This machine is used for box-beam automatic SAW welding. It also can be used for H-beam fillet welding in down hand after changing the arc guiding rack. After completing the box-beam ESW (electro-slag welding), transfer the box-beam to one side of SAW welding machine. And then transfer the beam to another SAW welding machine after completing one seam. The welding arm with submerged arc welding head can move in vertical and horizontal directions to make the welding head aim at the welding seam. On welding arm, there is pneumatic mechanical arc-guiding device to realize the tracing. And the machine can do the automatic SAW welding. There is flux feeding and recovery device for this machine.
All the arc-guiding motions of this machine are realized by pneumatic and mechanical device. All the pneumatic control elements are imported parts. Both sides synchronous driving system is imported A.C. variable frequency control. Welding arm UP/DOWN and LEFT/RIGHT motions are realized by motorized gear and rack so as to fit different Box-beam sizes and avoid that it cannot stop in the middle if using gas cylinder transmission.

4. Main features

The standard models of our box-beam SAW welding machines have the following features:

• The column-type travel unit is the frame of machine, with rigidity and strength calculated carefully.
• It has advanced and reasonable structure, all the main parts are de-stressed post welding, guaranteeing safe, reliable working and long life.
• Trolley travel is driven with 2 A.C. motors and reducers via inverter. Fender roller is fit at lateral side of the rail, ensuring smooth and safe running of the trolley.
• Welding head and SAW welder adopts Lincoln DC1000/AC1200 twin arc twin wire SAW welding power.
• Flux feeding and recovery machine;
• All motion parts have lubrication system;
• Main electric elements are ABB/Siemens brands;
• Standard color:

5. Reference photo



6. Comparative advantage

• ISO9000&CE certified;
• International warranty;
• Punctual delivery;
• Professional and experienced engineer team to ensure the advanced design about structure and electric;
• Experienced and skilled workers to care for each work flow from material cutting, welding, grinding to final assembly and testing to ensure high machine quality;
• Professional and experienced after sale service team to guarantee quick and satisfied installation, commissioning or service;
• Optimum materials and outsourcings to ensure the best performance;
• Commissioning and testing before delivery;
• Factory inspection is encouraged;

WUXI GUOHENG MACHINERY CO., LTD is founded in 2003 which has a history of more than ten years in the design, development and manufacturing of offshore&onshore wind tower welding equipment, CNC cutting equipment and H beam/box beam steel structure welding line. GUOHENG has a state-recognized enterprise technology center, and as well as a team of experienced professional and technical personnel of high level, GUOHENG possesses great capability of product research and development and manufacturing.

GUOHENG mainly serves for heavy fabrication, offshore wind tower, onshore wind tower, offshore platform, ship yard, boiler, pressure vessel, bridge pile, petrochemical, oil piping line and steel structure, who not only designs and manufactures Welding and Cutting Equipment, but also provides a complete solution for your Automatic Welding Solution and Production Robotization such as free technical consultation, production planning, layout and products design, installation and commissioning, operation and management, etc.

With the development of industrial 4.0, automatization, informatization and Intellectualization has become more and more important and industrial upgrading is imperative. GUOHENG is facing the challenges actively. We adjusted the production ranges, upgrade all the products in mechanical and control. Moreover, we set up Robot Cutting and Robot Welding Team specially, and build the cooperation with robot manufacturers. Now, we are working with Germany KUKA, Japan FANUC, Sweden ABB, and Japan YASKAWA.

We warmly welcome your patronage and will serve our clients both at home and abroad with products of superior quality and excellent service geared to the trend of further development as always.