Hydraulic Wind Tower Production Line Fit - up Tank Rotator Adjusting

Hydraulic Wind Tower Production Line Fit - up Tank Rotator Adjusting

1. Introduction

This series pipe welding rotators are used for assembly or fit-up of long pipe or tank as wind tower, tank vessel, etc. Adjusting roller UP and DOWN through oil cylinder to gain an accurate alignment of two pipes, and then to weld. It works with conventional type turning roll to realize the section to section assembly by means of “1+1” mode or “1+n” mode (also called growing line).

We also provide tailor-made pipe welding rotator according to your special requirements.

2. Main Parameters

3. Main features

The standard models of our pipe welding rotator or roller beds have the following features:

• This welding turning roll consists of unpowered fit-up roller bed, hydraulic unit and electric control system, etc.
• Heat treatment to main welding parts after welding; sand blasting treatment to main welding parts before painting;
• Upper surface of base is treated with fine machining;
• The turning rolls are PU rollers. The core of the rollers are cast-iron clad with PU material;
• The four rollers on the turning roll are driven by four oil cylinders separately. It can realize simple operation or simultaneous running at the same side of the two oil cylinders through control, convenient and quick.
• Hand pendant;
• Main electric elements are ABB/Siemens brands;
• Lifting lug on the base of roller bed;
• Standard color:

Optional features:

• Roller material options: Metallic or Rubber roller;
• Interface for integral control with welding column&boom;
• Foot switch;

4. Supply range

• Hydraulic type fit-up turning roll 1set
• Electric control system [including 1piece of electric control cabinet, 1piece of remote control box with cable 6m] 1set
• Technical documents (with manual book, conformity certificate, packing list, etc) 1set

5. Reference photo

6. Comparative advantage

• ISO9000&CE certified;
• Professional and experienced engineer team to ensure the advanced design about structure and electric;
• Experienced and skilled workers to care for each work flow from material cutting, welding, grinding to final assembly and testing to ensure high machine quality;
• Professional and experienced after sale service team to guarantee quick and satisfied installation, commissioning or service;
• Optimum materials and outsourcings to ensure the best performance;
• Commissioning and testing before delivery;
• Factory inspection is encouraged;

Name of the machine:
welding rotator, pipe welding rotator, pipe turning rolls, welding turning rolls, welding roller, tank turning rolls, pipe turning rolls, tube turning rolls, fit up rotator, self-aligned welding rotator, self-aligning welding rotator, self adjustable welding rotator, self aligned roller stand, wheel frame, roller frame for wind tower welding, automatic adjustable welding pipe rotator, pipe welding rotator, bolt adjustable welding rotator, sand blasting rotator, painting rotator, 1+1 hydraulic fit up rotator, two in one fit up station;

WUXI GUOHENG MACHINERY CO., LTD is founded in 2003 which has a history of more than ten years in the design, development and manufacturing of offshore&onshore wind tower welding equipment, CNC cutting equipment and H beam/box beam steel structure welding line. GUOHENG has a state-recognized enterprise technology center, and as well as a team of experienced professional and technical personnel of high level, GUOHENG possesses great capability of product research and development and manufacturing.

GUOHENG mainly serves for heavy fabrication, offshore wind tower, onshore wind tower, offshore platform, ship yard, boiler, pressure vessel, bridge pile, petrochemical, oil piping line and steel structure, who not only designs and manufactures Welding and Cutting Equipment, but also provides a complete solution for your Automatic Welding Solution and Production Robotization such as free technical consultation, production planning, layout and products design, installation and commissioning, operation and management, etc.

With the development of industrial 4.0, automatization, informatization and Intellectualization has become more and more important and industrial upgrading is imperative. GUOHENG is facing the challenges actively. We adjusted the production ranges, upgrade all the products in mechanical and control. Moreover, we set up Robot Cutting and Robot Welding Team specially, and build the cooperation with robot manufacturers. Now, we are working with Germany KUKA, Japan FANUC, Sweden ABB, and Japan YASKAWA.

We warmly welcome your patronage and will serve our clients both at home and abroad with products of superior quality and excellent service geared to the trend of further development as always.