Automatic washer motor stator and rotor assembly line

The Automatic induction motor assembly line mainly consists of two parts called as the Stator production line and the Rotor production line. It automatically assemble the rotor, stator and motor components together, it features fast, efficient, easy set-up, user-friendly programming and tooling flexibility.

Application

This automatic motor assemble line is suitable for different type induction motor assembly, such as washing machine motor, fan motor, etc.

Operator needed for this motor stator and rotor production line is far less than other machines or lines. The reduction of labor force will not affect the productivity. With a lower labor cost, and high productivity, this stator line improves the competitiveness for motor manufacturers.

Technical parameters of the motor assembly line

This automatic motor manufacturing production line is consisted of several machines.

1. Lower shell assembly

Loading the lower shell, applying oil, and placing materials on the tray.

2. Wave washer assembly

Automatically separate the wave gasket, automatically identify single and double sheets; Automatically assemble the wave gasket into the lower shell.

3. Stator assembly& wave washer test

The operator checks whether there is a wave pad in the stator case and presses the stator into the stator case.

4. Rotor assembly

Loading the rotor core and shaft, pressing the rotor shaft into the iron core, installing the circlip on the rotor, pressing the bearings at both ends of the rotor, and assembling the rotor assembly to the stator

5. Circlip clip assembly

Rotor E-type circlip arrangement

6. Upper shell assembly

Loading the upper shell, applying oil, flipping it and assembling it to the stator assembly.

7. Rivet assembly

The operator installs motor accessories on the motor, and the operator installs rivets on the stator.

8. Rivet pressing

Use servo power to automatically rivet rivets, and monitor the pressure and displacement during the riveting process.

9. Air gap detection

Detect the assembly gap between the motor rotor and stator

10. Function detection

Functional tester (test content: insulation resistance test, high voltage test, surge test, voltage reduction test, nominal voltage test)

11. Labeling & detection

The pallet lifts and rotates, automatically attaches peel-off labels, and automatically takes out labels and affixes them to the corresponding surface of the motor.

12. Auto unloading

The finished motor is automatically unloaded onto the pallet by the robot.

Automatic washer motor stator and rotor assembly line video

Our fully automatic motor assemble line is suitable for different type induction motor assembly, BLDC motor assembly, universal electric motor and DC motor assembly, It could automatically assemble the rotor, armature, stator and motor components together . It is used for washing machine motor, fan motor, BLDC motor, DD motor, electric bicycles motor , electric vehicle motor , hub motor, DD BLDC washing machine motor , compressor motor, vacuum cleaner motor, power tool motor, wiper motor, mixer motor, RO pump motor, NEMA motor, DC motor, etc.

Nide can provide turn-key service and technical consultance for motor production technology, it covers varies type motors. We could accomplish tailored and innovative solutions to meet all quality and production requirements, aim at making motor production easier.

Our fully automatic motor assemble line is suitable for varies type induction motor assembly, BLDC motor assembly, universal electric motor and DC motor assembly, It could automatically assemble the rotor, armature, stator and motor components together . It is used for washing machine motor, fan motor, BLDC motor, DD motor, electric bicycles motor , electric vehicle motor , hub motor, DD BLDC washing machine motor , compressor motor, vacuum cleaner motor, power tool motor, wiper motor, mixer motor, RO pump motor, NEMA motor, DC motor, etc. It features fast, efficient, accurate, easy set-up, user-friendly programming and tooling flexibility.

With good service, unique philosophy, professional team and reliable quality, we win the worldwide customers' confidence gradually. We directly and indirectly supply our products to more than 50 countries. Among the customers, many of them are the world-renown companies.

Ningbo Nide Tech Co., Ltd, adhering to the customer-centric concept, focuses on the stator, rotor and complete assembly of various motors, and provides customers with one-stop solutions for highly automated, intelligent and flexible production.

The company was established in 2010 and has 4 subsidiaries: Zhejiang Nide Automation Tech Co., Ltd., Jiangsu Nide Automation Tech Co., Ltd., Ningbo Nide International Co., Ltd.，Ningbo Lingfeng Danuo Property Service Co., Ltd. and 3 international affiliated company: NIDE India PVT, NIDE USA LLC，NIDE Wintech SRL.

After years of development, NIDE has gradually accumulated a certain influence and brand effect at home and abroad. At present, the products cover the professional manufacture of new energy motor stator and rotor, hairpin motor, automatic aluminum casting rotor line, brushless motor/ BLDC motor, universal motor, wheel hub motor, etc., which are used in new energy vehicles, household appliances, industrial motors, water pump motors, servo motors, etc. The company integrates R&D, production and sales, and wholeheartedly serves customers at home and abroad, aiming delivering value and achieving a win-win situation.

Focus on providing one-stop solution to motor manufacturing.

Three business divisions:

1. Motor manufacturing machines.

2. Motor components.

3. Technical consulting and turn-key service.

The Core business is to provide different kinds of motor manufacturing machinery, including stand along machine, fully-auto complete line for armature and stator production, and the motor assembly line.

The second division is to supply the full range of motor components such as commutator, ball bearing, carbon brush, insulation paper, shaft, magnet, fan, motor cover,etc.

The third division is to provide technical support and consulting, project support and turn-key service for some motor manufacturing.

With good service, unique philosophy, professional team and reliable quality, we win the worldwide customers’ confidence gradually. We directly and indirectly supply our products to more than 50 countries. Among the customers, many of them are the world-renown companies.

Application status

Ningbo Nide Machinery Equipment Co., Ltd., wishes is to provide world wide customers with one-stop service for the motor manufacturing.

Make motor, turn to Nide, everything will be easy !
Nide--Just for easy, our objective is not only to make motor manufacturing easier, but also strike for making life easier.

Five Affiliated Companies

1.Ningbo Nide Tech Co., Ltd-www.nidegroup.com

Located at Hi-Tech District in Ningbo city, the industrial hub of China, and taking the advantage of strong technical and commercial team, Ningbo Nide Tech Co.,Ltd focuses on the R&D, marketing&sales,quality control and after service of the machines which are produced by its affiliated factories(Jiangsu Nide Automation Tech Co.,Ltd and Jiangsu Xiandian Mechanical Co.,Ltd.

Our wishes are to provide our customers with optimized full pack of solution to motor manufacturing.

2.Jiangsu Nide Automation Tech Co., Ltd

Located in Suzhou, covering the workshop area of 9,000 square meters, with 102 employee, Jiansu Nide Automation-Tech Co., Ltd mainly manufacture stand along machine and fully automatic line for induction motor stator, BLDC motor winding machine, external rotor production machines, rotor assembly line, motor assembly line and other customized machine or production line.

The products are mainly applied for single and three phase induction motor, water pump motor, washing machine motor, air condition motor, fan motor, compress motor, electric bicycle motor, BLDC motor, servo motor, electric automotive motor, etc. some of our products are CE approved.

Strictly implementing the ISO 9001 system, equipped with the high precision machining facility, we ensure our products to meet what customers' exact needs.

3.Zhejiang Nide Intelligent Automation Co.,Ltd--www.nide-ai.com

Zhejiang Nide Intelligent Automation Co.,Ltd, which is wholly-owned by Ningbo Nide Mechanical Equipment Co.,Ltd, sitting in the industrial hub city Ningbo, mainly focus on the winding and assembly technology for all kinds of BLDC motor, including the stone along machine and fully automatic complete line. Meanwhile, we also customize some non-standard machines to cater for clients needs in motor manufacturing field.

Strict quality control system, plus strong technical team allow us to offer the reliable

machines to our customers.

Nide--Just for easy, is try to not only make motor manufacturing easier, customer easier,

but also strike for future life easier !

4.Ningbo Nide International Co., Ltd--www.nide-international.com

Sitting in the beautiful sea shore city--Ningbo, taking the advantage of advanced industries hub, perfect supply chain and convenient transportation, and integrating professional team with rich motor manufacturing experience , Ningbo Nide International Co., Ltd focuses on supplying the motor components one stop sourcing platform to our customers.

The products include commutator, ball bearing, shaft, carbon brush, insulation paper, thermal protector, magnet, fan, motor cover and lamination. Apart from these products, we also provide the service for the motor manufacturing technical consultant, project support and turn-key project.

With the decades experience in the motor manufacturing field, we deeply understand what the customer exactly demand, a significant motor components manufacturing net work and strict quality control system allow us to provide our customer with good quality products at reasonable price, our aim is to help customers to reduce the tiresome sourcing tension while acquiring the good quality products.