Automatic Motor Stator Assembly Line For New Energy EV Car

Automatic New Energy Motor Stator Production Assembly Line For EV Car Motor

This stator production line is mainly suitable for the production of Electric Car EV motor stators; the whole line is highly automatic and adopts advanced design schemes.

The New Energy Motor Stator Production Line integrates slot insulation paper inserting, laser marking, coil winding and inserting, pre-forming, phase paper inserting, Star spot welding, middle forming, double-sided lacing, final forming, terminal welding, stator testing, NG rework, stator unloading functions.

This EV motor production line is a new stator production line, which is intellectualized, automatic and informational in one. It features time changing time for whole line within 2 hours.

Application

This stator production assembly line is suitable for New Energy Vehicle Motor Manufacturing.

Basic Specification:

Production Process

Manually load the stator core to paper inserting machine via cantilever

Manually load the stator coil to pallet after inserting

Print QR code on stator terminal end/arc side

Insert wire coil into stator core

Manually sort wires from third phase

Manually sort wires from third phase and install tubes

Pre-forming for terminal ends

Manually insert the phase insulation paper

Manually sort wires

Insert copper tube and weld with star-point

Automatic middle-forming

Automatic double-sides lacing

Automatic final-forming

Automatic slot end paper expanding

Manually sort and cut wires, install terminals, cut pre-lacing Nylon type; Automatic weld terminals

Manually stator eye testing and then loose pallet clamping block

Test for stator voltage, phase sequence, resistance, and etc.

Stator core delivery

Front stator double-speed flow Chain

Back stator double-speed flow Chain

Technical Proposal

Cycle time: ≤170 sec/pc

Tooling changing time for whole line within 2 hours (needs workers within 10 persons)

Equipped with MES to realize production process traceability and electric boards for whole production lines and equipped working stations.

100% for reliability of testing system and online inspection rate for key parameter

With good service, unique philosophy, professional team and reliable quality, we win the worldwide customers' confidence gradually. We directly and indirectly supply our products to more than 50 countries. Among the customers, many of them are the world-renown companies.

Ningbo Nide Machinery Equipment Co., Ltd., was established 2010, committing to provide customers with highly automated, intelligent, and flexible production solutions, and focusing on the production line of stator, rotor and final assembly of various motors.

•A technology-based comprehensive enterprise focusing on motor automation, informatization and intelligent manufacturing;

•In-depth study of the field of new energy drive motor automation equipment;;

•Provide one-stop service for customers;

•Rich experience in designing automated assembly systems, planning and customizing based on individual needs.

Focus on providing one-stop solution to motor manufacturing.

Three business divisions:

1. Motor manufacturing machines.

2. Motor components.

3. Technical consulting and turn-key service.

The Core business is to provide different kinds of motor manufacturing machinery, including stand along machine, fully-auto complete line for armature and stator production, and the motor assembly line.

The second division is to supply the full range of motor components such as commutator, ball bearing, carbon brush, insulation paper, shaft, magnet, fan, motor cover,etc.

The third division is to provide technical support and consulting, project support and turn-key service for some motor manufacturing.

With good service, unique philosophy, professional team and reliable quality, we win the worldwide customers’ confidence gradually. We directly and indirectly supply our products to more than 50 countries. Among the customers, many of them are the world-renown companies.

Application status

Ningbo Nide Machinery Equipment Co., Ltd., wishes is to provide world wide customers with one-stop service for the motor manufacturing.

Make motor, turn to Nide, everything will be easy !
Nide--Just for easy, our objective is not only to make motor manufacturing easier, but also strike for making life easier.

Five Affiliated Companies

1.Ningbo Nide Mechanical Equipment Co., Ltd-www.nide-group.com

Located at Hi-Tech District in Ningbo city, the industrial hub of China, and taking the advantage of strong technical and commercial team, Ningbo Nide Mechanical equipment Co.,Ltd focuses on the R&D, marketing&sales,quality control and after service of the machines which are produced by its affiliated factories(Jiangsu Nide Automation Tech Co.,Ltd and Jiangsu Xiandian Mechanical Co.,Ltd.

Our wishes are to provide our customers with optimized full pack of solution to motor manufacturing.

2.Jiangsu Nide Automation Tech Co., Ltd

Located in Suzhou, covering the workshop area of 9,000 square meters, with 102 employee, Jiansu Nide Automation-Tech Co., Ltd mainly manufacture stand along machine and fully automatic line for induction motor stator, BLDC motor winding machine, external rotor production machines, rotor assembly line, motor assembly line and other customized machine or production line.

The products are mainly applied for single and three phase induction motor, water pump motor, washing machine motor, air condition motor, fan motor, compress motor, electric bicycle motor, BLDC motor, servo motor, electric automotive motor, etc. some of our products are CE approved.

Strictly implementing the ISO 9001 system, equipped with the high precision machining facility, we ensure our products to meet what customers' exact needs.

3.Zhejiang Nide Intelligent Automation Co.,Ltd--www.nide-ai.com

Zhejiang Nide Intelligent Automation Co.,Ltd, which is wholly-owned by Ningbo Nide Mechanical Equipment Co.,Ltd, sitting in the industrial hub city Ningbo, mainly focus on the winding and assembly technology for all kinds of BLDC motor, including the stone along machine and fully automatic complete line. Meanwhile, we also customize some non-standard machines to cater for clients needs in motor manufacturing field.

Strict quality control system, plus strong technical team allow us to offer the reliable

machines to our customers.

Nide--Just for easy, is try to not only make motor manufacturing easier, customer easier,

but also strike for future life easier !

4.Ningbo Haishu Nide International Co., Ltd--www.nide-international.com

Sitting in the beautiful sea shore city--Ningbo, taking the advantage of advanced industries hub, perfect supply chain and convenient transportation, and integrating professional team with rich motor manufacturing experience , Ningbo Haishu Nide International Co., Ltd focuses on supplying the motor components one stop sourcing platform to our customers.

The products include commutator, ball bearing, shaft, carbon brush, insulation paper, thermal protector, magnet, fan, motor cover and lamination. Apart from these products, we also provide the service for the motor manufacturing technical consultant, project support and turn-key project.

With the decades experience in the motor manufacturing field, we deeply understand what the customer exactly demand, a significant motor components manufacturing net work and strict quality control system allow us to provide our customer with good quality products at reasonable price, our aim is to help customers to reduce the tiresome sourcing tension while acquiring the good quality products.