Semi Automatic Ev Stator Production Line New Energy Motor Manufacturing

New Energy Motor manufacturing EV motor stator production line

This stator production line is suitable for the new energy motors manufacturing, and is mainly used in the automotive field, such as pure electric vehicles, hybrid electric vehicles, electric buses and so on.The stator production line is highly automated, reducing labor costs and greatly improving production efficiency

1. Conveyor and fixture plate for New evergy EV motor stator production line

Description:

Stator production line Dimension: 13.65m X 4m

Plate is transported to the loading station, lifting mechanism push it to the pre-position, convenient for robot pick up

It's sectional structure, can be fast assembled and disassembled, and can disperse the force from the weight

There is anti-reversing device at the plate position(proximity switch control, anti-reverse and anti-forward),running stable, noise<75dB

There is lead wire fixing slot on the fixture plate, effectively fix the lead wire, won’t stop the other process

Conveyor speed<20m/min, adjustable

2.The New evergy EV motor stator production line is equipped with intelligent robots

Features: intelligent robots

Machine features:

Robot transfer the material between machine and conveyor

Loading range is decided as per stator weight

Robot cable: adapts build-in method

Adapts intelligent robot

Equip with demonstrator

Repeatability positioning accuracy: 0.05mm

Main model introduction

1. New evergy EV motor stator Slot Paper inserting

Description: it consists of paper support, paper feeding mechanism, indexing mechanism, paper cutting mechanism, paper pushing mechanism, etc.

Function: fold two sides of the paper, form, cut and push into stator slot; can insert paper for different shape slot on one machine.

2.New evergy EV motor statorCoil winding and inserting machine

Description:

Winding mold rotate, mechanical arm lay wire, can do multi-strands wire parallel winding, no-loading speed of the spindle is 120r/min, winding speed is decided as per parallel winding wire No. and wire diameter;

On the HMI, the winding speed, mold sinking speed, wire hooking arm moving speed, wedge making speed, turn-table rotation speed, coil push-up height and stopping time, the open distance of the winding mold and wire push-up height adapts servo control. Chang-over time: 80mins

3. New evergy EV motor stator Coil expansion machine(four stations)

Description:

The mold is modularization design, achieve model fast change-over, technology is mutual, production process is advanced, quality is reliable, easy and convenient operation.Up mold, bottom mold and protection teeth disc is fast change-over type, up mold, bottom mold and coil height forming is servo control, to ensure the stack length change-over fast and coil height adjustment.

4.New evergy EV motor stator coil Lacing machine

Description:

With in-out sliding table, automatically loading/unloading, automatically knotting.Servo and pneumatic driven, fast change-over

The lacing needle following angle can be set on HMI, rotation angle of each slot needle rod can be set individually, it’s the most reliable, advanced lacing machine currently.

5. New evergy EV motor stator tester

Description:

Interation structure, simple operation station

Especially designed for fully automatic line, easy operation software

Testing item can be set, to improve testing efficiency

Openness software

Optimized cost efficiency ratio

Suport function customization

Support integration with production management system

Ningbo Nide Machinery Equipment Co., Ltd., was established 2010, committing to provide customers with highly automated, intelligent, and flexible production solutions, and focusing on the production line of stator, rotor and final assembly of various motors.

•A technology-based comprehensive enterprise focusing on motor automation, informatization and intelligent manufacturing;

•In-depth study of the field of new energy drive motor automation equipment;;

•Provide one-stop service for customers;

•Rich experience in designing automated assembly systems, planning and customizing based on individual needs.

Focus on providing one-stop solution to motor manufacturing.

Three business divisions:

1. Motor manufacturing machines.

2. Motor components.

3. Technical consulting and turn-key service.

The Core business is to provide different kinds of motor manufacturing machinery, including stand along machine, fully-auto complete line for armature and stator production, and the motor assembly line.

The second division is to supply the full range of motor components such as commutator, ball bearing, carbon brush, insulation paper, shaft, magnet, fan, motor cover,etc.

The third division is to provide technical support and consulting, project support and turn-key service for some motor manufacturing.

With good service, unique philosophy, professional team and reliable quality, we win the worldwide customers’ confidence gradually. We directly and indirectly supply our products to more than 50 countries. Among the customers, many of them are the world-renown companies.

Application status

Ningbo Nide Machinery Equipment Co., Ltd., wishes is to provide world wide customers with one-stop service for the motor manufacturing.

Make motor, turn to Nide, everything will be easy !
Nide--Just for easy, our objective is not only to make motor manufacturing easier, but also strike for making life easier.

Five Affiliated Companies

1.Ningbo Nide Mechanical Equipment Co., Ltd-www.nide-group.com

Located at Hi-Tech District in Ningbo city, the industrial hub of China, and taking the advantage of strong technical and commercial team, Ningbo Nide Mechanical equipment Co.,Ltd focuses on the R&D, marketing&sales,quality control and after service of the machines which are produced by its affiliated factories(Jiangsu Nide Automation Tech Co.,Ltd and Jiangsu Xiandian Mechanical Co.,Ltd.

Our wishes are to provide our customers with optimized full pack of solution to motor manufacturing.

2.Jiangsu Nide Automation Tech Co., Ltd

Located in Suzhou, covering the workshop area of 9,000 square meters, with 102 employee, Jiansu Nide Automation-Tech Co., Ltd mainly manufacture stand along machine and fully automatic line for induction motor stator, BLDC motor winding machine, external rotor production machines, rotor assembly line, motor assembly line and other customized machine or production line.

The products are mainly applied for single and three phase induction motor, water pump motor, washing machine motor, air condition motor, fan motor, compress motor, electric bicycle motor, BLDC motor, servo motor, electric automotive motor, etc. some of our products are CE approved.

Strictly implementing the ISO 9001 system, equipped with the high precision machining facility, we ensure our products to meet what customers' exact needs.

3.Zhejiang Nide Intelligent Automation Co.,Ltd--www.nide-ai.com

Zhejiang Nide Intelligent Automation Co.,Ltd, which is wholly-owned by Ningbo Nide Mechanical Equipment Co.,Ltd, sitting in the industrial hub city Ningbo, mainly focus on the winding and assembly technology for all kinds of BLDC motor, including the stone along machine and fully automatic complete line. Meanwhile, we also customize some non-standard machines to cater for clients needs in motor manufacturing field.

Strict quality control system, plus strong technical team allow us to offer the reliable

machines to our customers.

Nide--Just for easy, is try to not only make motor manufacturing easier, customer easier,

but also strike for future life easier !

4.Ningbo Haishu Nide International Co., Ltd--www.nide-international.com

Sitting in the beautiful sea shore city--Ningbo, taking the advantage of advanced industries hub, perfect supply chain and convenient transportation, and integrating professional team with rich motor manufacturing experience , Ningbo Haishu Nide International Co., Ltd focuses on supplying the motor components one stop sourcing platform to our customers.

The products include commutator, ball bearing, shaft, carbon brush, insulation paper, thermal protector, magnet, fan, motor cover and lamination. Apart from these products, we also provide the service for the motor manufacturing technical consultant, project support and turn-key project.

With the decades experience in the motor manufacturing field, we deeply understand what the customer exactly demand, a significant motor components manufacturing net work and strict quality control system allow us to provide our customer with good quality products at reasonable price, our aim is to help customers to reduce the tiresome sourcing tension while acquiring the good quality products.